REPAIR INSTRUCTIONS, PART 1
Page 255
ENGINE INSTALLATION
Special Tools
General Instructions
Details of the engine installation procedure vary
from one vehicle to another. This section provides
general guidelines for installing an MP7 engine in
a vehicle.
Before installing the engine, make sure tools and
equipment are inspected for safety and available
for use.
1. Position the vehicle on a flat, level surface
with ample work space.
2. Apply the parking brake and block the
wheels. Observe all safety precautions.
Refer to the SPECIFICATIONS section for
information about the fasteners mentioned during
installation. Some groups of fasteners must be
tightened in a specific sequence. Patterns of
sequence are also specified in the torque
specification section.
Installation
The engine is heavy and difficult to handle.
Obtain a helper and use a suitable lifting
device to support the engine safely during
installation. Failure to heed this warning may
result in severe personal injury.
While installing the engine, watch for obstructions
that may interfere, such as engine and chassis
components, brackets, clamps and other parts
attached to the frame and cab. Failure to heed
this caution may result in severe damage to the
engine and other components.
1. Attach the engine lifting tool, J 47038, to the
engine. Secure the engine lifting tool to the
front of the fan bracket and to the rear at the
flywheel housing. Adjust the tool to assume
the load.
Ensure all bolts and pins are correctly
positioned prior to removing the engine from
the engine stand. Failure to properly install all
bolts and pins of the engine lifting tool can
result in personal injury and/or death.
Tool No. Description Image
J 47038-3
J 47038-4
J 47038-6
J 47038-7
Engine Lifting Tool (Essential)
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