REPAIR INSTRUCTIONS, PART 1
Page 155
Piston Cooling Spray Nozzle
Removal
[219 RV]
To avoid damaging the spray nozzles, remove
them before removing the cylinder liners.
It is best to use a 12 mm, 6-point socket on a
12-inch extension to remove the spray nozzle
retaining screws.
1. Remove the piston cooling spray nozzle by
removing the retaining screw.
2. Carefully pull outward on the spray nozzle to
remove it from the cylinder block.
3. Repeat steps 1 and 2 to remove the
remaining spray nozzles.
198
Figure 198 — Spray Nozzle Removal
Cylinder Liner Removal
[212 NC]
1. Install the cylinder liner puller, tool PT-6435
or equivalent, in position over the cylinder
liner to be removed.
199
Figure 199 — Cylinder Liner Removal
Be sure the cogs on the puller legs do not extend
beyond the outside diameter of the cylinder liner.
Failure to heed this caution may result in severe
component damage.
2. Hooking the cogs on the legs of the puller on
the bottom of the cylinder liner, tighten the
center screw on the puller until the liner
comes free from the cylinder block bore.
3. Remove the cylinder liner and puller
assembly from the cylinder block. Remove
the puller from the liner.
4. Repeat the procedure to remove the
remaining cylinder liners as necessary.
1. Piston Cooling Duct
2. Retaining Screw
3. Spray Nozzle
1. Cylinder Liner 2. Liner Puller Assembly
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