REPAIR INSTRUCTIONS, PART 1
Page 195
General Instructions
[210 EN]
This section includes step-by-step procedures for
complete reassembly of the engine. Major
components that were inspected and overhauled
or replaced under the respective bench
procedure sections of this manual are installed
here as assemblies. Screw tightening sequences,
torque specifications and sealant application
patterns for major component parts appear in this
section and also in the ENGINE TORQUE
SPECIFICATIONS section.
Failure to follow the sequence of operations may
result in damage to components or personal
injury.
After cleaning the components, store them where
they will remain clean until needed for assembly.
When required for installing components, be sure
to use clean engine oil of the approved type.
Do not reuse M8 screws. Lubricate threads,
washers and under screw heads with clean
engine oil except as noted.
Do not lubricate coated screws.
Room temperature vulcanizing (RTV) sealant
cures in 20 minutes of exposure to the
atmosphere. If it should cure before assembly of
mating components, remove it and apply fresh.
In this manual, it is presumed that attaching
screws will be assembled and hand started
whenever one component is to be attached to
another and screws or bolts are used. It is also
presumed that nuts will be started on studs and
bolts when it suits the situation. There may be
exceptions. These will form part of the procedure
as necessary.
For fastener torque and tightening sequence
specifications, see the ENGINE MECHANICAL
SPECIFICATIONS section.