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Mercury 45 Jet 50-55 - Installing Drive Gear (for Oil Injection Pump) Onto Crankshaft

Mercury 45 Jet 50-55
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90-817643R1 DECEMBER 1996 FUEL SYSTEMS - 3D-11
1. Check oil level in oil tank. If oil level is approximately
14.5 fl. oz. (435 ml) or less, the problem is low oil level.
Add oil to oil tank.
NOTE: There is a safety reserve of oil left in the oil tank af-
ter the low oil warning is sounded that allows enough oil for
approximately 1.5 hours of full throttle operation.
2. If there is more than approximately 14.5 fl. oz. (435 ml)
of oil remaining in tank, then the problem may be a
faulty low oil warning sensor or a faulty warning mod-
ule. Refer to troubleshooting chart following.
Installing Drive Gear (For Oil
Injection Pump) Onto
Crankshaft
1. Refer to Section 4A (Powerhead) for proper disassem-
bly of components.
2. Inspect gear teeth for damage. Replace gear if any of
these problems exist:
*Excessive Wear
*Cracks in hub or rear (Do Not mistake plastic flow
lines for cracks)
*Distorted Teeth
51084
a
b
a - Oil Drive Gear
b - Key
3. Refer to Section 4 (POWERHEAD) for proper
reassembly of components.

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