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Mercury 45 Jet 50-55 - Trim Limit Assembly Installation; Manual Release Valve Installation; Manifold Installation

Mercury 45 Jet 50-55
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5E-40 - MID SECTION 90-817643R1 DECEMBER 1996
Trim Limit Assembly Installation
1. Lubricate all O-rings. Install spring, poppet spool
housing and trim limit spool into manifold.
NOTE: There are two different size springs used in
this manifold. The heavy spring is used on 75 to 125
HP engines. The light spring is used on 40 to 60 HP
engines.
51008
or
a
b
c
d
a - Spring
b - Poppet
c - Spool Housing
d - Trim Limit Spool
Manual Release Valve Installation
1. Install ā€œEā€ clip (if removed) and lubricate O-rings
to manual release valve.
2. Install manual release valve assembly into man-
ifold.
b
a
c
a - Manifold
b - Manual Release Valve
c - E Clip
Manifold Installation
1. Install dowel pin and two (2) lubricated O-rings
into trim cylinder.
a
b
a - O-Rings (2)
b - Dowel Pin
2. Align the trim cylinder and pump/reservoir as-
sembly together.
a
b
a - Trim Cylinder Assembly
b - Reservoir/Manifold Assembly

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