Table of Contents
iv October 2019 16K PLUS
Shaft Sensor Shaft Sensor......................................................................................8-7
Crash Avoidance ........................................................................................................8-8
Hitch Inline / Hitch Offset ........................................................................................8-8
Raise Loader / Lower Loader ..................................................................................8-8
Raise Bed / Lower Bed ...........................................................................................8-9
Power Slide Back / Power Slide Return ..................................................................8-9
Push Off Out ...........................................................................................................8-9
Summary ..............................................................................................................8-10
Checking Valve Solenoids ........................................................................................... 8-11
Harness Schematics ...................................................................................................8-13
Controller Harness ...................................................................................................8-13
Sensor Harness .......................................................................................................8-15
Hydraulic Valve Harness ...........................................................................................8-16
Troubleshooting Summary ...........................................................................................8-17
Arms won’t Open .........................................................................................................8-17
Loader Up....................................................................................................................8-18
Loader Down ...............................................................................................................8-18
Grab Hooks Engage/Release ......................................................................................8-19
Bed Up / Down ............................................................................................................8-20
Push Off Out/In ............................................................................................................8-21
Hitch Inline/Offset ........................................................................................................8-21
Power Slide Back/Return .............................................................................................8-22
Function operates too fast/slow ...................................................................................8-22
Section 9:
Parts Breakdown .........................................................................................................9-1
Frame .........................................................................................................................9-2
Hitch ...........................................................................................................................9-4
Hydraulic Valves Mounting .........................................................................................9-6
Sensors Mounting ......................................................................................................9-8
Bed Assembly - Stage 1 - Serial # K161405191 and prior .......................................9-10
Bed Assembly - Stage 1 - Serial # K161405301 to present ......................................9-12
Bed Assembly - Stage 2 ...........................................................................................9-14
Slow Moving Vehicle Sign ........................................................................................9-16
Loader Assembly - Serial # K161405191 and prior ..................................................9-18
Loader Assembly - Serial # K161405301 to present ................................................9-20
Loader Arm Assembly ..............................................................................................9-22
Hose Clamp Locations - Stage 1 .............................................................................9-24
Hose Clamp Locations - Stage 2 .............................................................................9-25
Drive Chain Assembly ..............................................................................................9-26
Final Assembly .........................................................................................................9-28
Hydraulic Assembly ..................................................................................................9-30
Load Sense Amplifier ...............................................................................................9-35
Hawe Valve - 11695 ..................................................................................................9-36
Hawe Valve - K60525 ...............................................................................................9-37
Cylinder Specification Sheet ....................................................................................9-38
Electrical Control Assembly ......................................................................................9-40
Light Assembly .........................................................................................................9-41
Suspension Assembly ..............................................................................................9-42
Non Brake Hub Assembly ........................................................................................9-43
Air Brake Hub Assembly...........................................................................................9-44
Slack Adjustment Assembly .....................................................................................9-45
Air Brake Assembly ..................................................................................................9-46
Hydraulic Brake Assembly ........................................................................................9-48