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PennEngineering Haeger 824 WindowTouch-4e - User Manual

PennEngineering Haeger 824 WindowTouch-4e
167 pages
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824 WindowTouch4e
Operation Manual

Table of Contents

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Summary

Section 1 - Introduction

Haeger Locations Worldwide

Contact information for Haeger's global offices, including headquarters and European locations.

Statement of Foreseen Use

Defines the intended operational environment and limitations of the machine for safe use.

Safety Information

Provides essential safety guidelines and references for proper machine operation.

Responsibilities of the Operator

Outlines the duties, training requirements, and maintenance expectations for machine operators.

Quality of Parts & Fasteners

Emphasizes the importance of part and fastener quality for optimal machine performance.

Basic data sheet

Lists key technical specifications, dimensions, and operating parameters of the machine.

Illistration of safety notes

Explains the meaning of various safety pictograms and signal words used in the manual.

Section 2 - Installation

Handling

Instructions and precautions for safely moving and positioning the machine during setup.

Recommended Safe Work Zone

Specifies the required clearance around the machine for safe operation and servicing.

Skid removal

Step-by-step guide for safely removing the machine from its shipping skid.

Machine setup

Procedures for correctly positioning and leveling the machine on the shop floor.

Main power set-up

Details on connecting the machine to the electrical power supply safely and correctly.

Machine operator basic controls

Overview of essential controls like touch screen, E-stop, and power switches.

The Upper Tool Holder

Information on installing and securing tools in the upper tool holder assembly.

The Turret Insertion System (T.I.S.)

Guide for installing and aligning lower tools using the Turret Insertion System.

Conductive mode set-up procedure

Steps to configure the machine for conductive material insertion processes.

Non-conductive mode set-up procedure

Steps to configure the machine for non-conductive material insertion processes.

Section 3 - Haeger Safety System

Safety precautions and warnings

Lists critical safety prohibitions to prevent accidents during operation.

Safety system description

Explains the functionality and components of the machine's safety system.

How the safety system works

Details the operational principles and mechanisms of the safety system.

Lockout-Tagout

Procedure for safely isolating power sources during maintenance or repair.

Safety Awareness & Residual Risks

Principles for assuring operator safety and understanding inherent risks.

Safety System Tests

Procedures for verifying the proper functioning of the safety system.

Step 1: Safety switch test procedure

How to perform the initial test of the safety switch functionality.

Step 2: conductive mode test

Procedure for testing the safety system in conductive mode.

Step 3: Non-conductive mode test

Procedure for testing the safety system in non-conductive mode.

Section 4 - Touch Screen Operation

Window Touch-4 e - Introduction

Overview of the touch screen interface for operating the Haeger 824 WindowTouch-4e.

Touch Screen Hierarchy Overview

Visual representation of the touch screen menu structure and navigation flow.

User level security access

Explains different user roles and their corresponding permissions for system access.

Quick Run Step by Step Demo

A guided tutorial for setting up and running a simple insertion cycle.

Programs Setup Step by Step Demo

Detailed instructions for creating, saving, and managing operational programs.

Run Program Step by Step Demo

Step-by-step guide for executing a saved production program.

Section 5 - Options

Work Light

Details on the optional work light accessory for improved visibility.

Laser - Part Locating Light

Information on the laser light accessory for part alignment and reduced fatigue.

Section 6 - Machine Maintenance

Maintenance Schedule

Recommended intervals for routine inspection and maintenance tasks.

Trouble Shooting

Guide to diagnosing and resolving common machine operational issues.

Weekly Care & Maintenance

Routine cleaning and maintenance procedures for daily or weekly upkeep.

Section 7 - Parts List

Parts List - Main Assembly

Identifies and lists components of the machine's main structural assembly.

Parts List - MAS 350 Bowl Assembly

Details components specific to the Modular Auto Feed System (MAS 350).

Parts List - Upper Tool Holder Assembly

Lists parts for the assembly that holds the upper tooling.

Parts List - Muti-Shuttle 2 Assembly

Identifies components for the Multi-Shuttle 2 tooling system.

Parts List - HMI Arm Assembly

Lists parts related to the Human-Machine Interface (HMI) arm.

Parts List - TIS Assembly

Details components for the Turret Insertion System (TIS).

Parts List - Vacuum Generator Assembly

Lists parts for the vacuum generation system.

Parts List - Hydraulic Cylinder Main Assembly

Identifies parts for the primary hydraulic cylinder.

Parts List - Electrical Cabinet High;Low Voltage Assembly

Lists components within the machine's electrical cabinet.

Parts List - Printed Circuit Board Assembly

Details components of the machine's main printed circuit boards.

Parts List - Hydraulic Reservoir Assembly

Lists parts for the hydraulic fluid reservoir system.

Parts List - Hydraulic Manifold Assembly

Identifies components of the hydraulic fluid distribution manifold.

Parts List - Hydraulic Suction Filter Assembly

Lists parts for the hydraulic fluid suction filtration system.

Parts List - Return Filter Assembly

Details components for the hydraulic fluid return filtration system.

Parts List - Motor Pump Assembly

Lists parts for the main hydraulic motor and pump unit.

Parts List - Hydraulic Cooler Assembly

Identifies components for the hydraulic fluid cooling system.

PennEngineering Haeger 824 WindowTouch-4e Specifications

General IconGeneral
BrandPennEngineering
ModelHaeger 824 WindowTouch-4e
CategoryIndustrial Equipment
LanguageEnglish