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Haeger 824 WindowTouch-4e
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PennEngineering Haeger 824 WindowTouch-4e - Adjusting Insertion Values
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17
-00001-C
Page |
98
116.
117.
118.
Adjusting Insertion V
alues
Upper too
l in motion
Upper too
l in motion
ADJUSTING INSERTION
VALUES
YE
S:
I
ns
erti
on w
as
comp
lete
d
succ
ess
full
y a
nd
rea
dy
to m
ove
on
to
nex
t in
ser
tion
po
int
NO
:
Ope
ns
the A
dj
ust F
as
tene
r
Win
dow.
C
hang
e
Inse
rtion
a
nd/
or MA
S
valu
es
to
ach
ieve
de
sire
d i
nser
tion
prod
uct
ion
res
ults
.
•
Depress Footswitch
•
Depress Footswitch
again to apply
insertion force
•
Was hardware inserted correctly?
•
Touch on NO
97
99
Table of Contents
Main Page
Table of Contents
2
Section 1 - Introduction
7
Congratulations
7
Haeger Locations Worldwide
7
Statement of Foreseen Use
9
Safety Information (also See Section 3)
9
Customer Service (also See Section 6)
9
Responsibilities of the Operator
9
Responsibilities of the Service Technician
10
Quality of Parts & Fasteners
10
Basic Data Sheet
11
Illistration of Safety Notes
12
Details of Location in the Documentation
13
Safety Precautions and Warnings
14
Section 2 - Installation
15
Handling
15
Recommended Safe Work Zone
16
Skid Removal
17
Machine Setup
18
Main Power Set-Up
20
Machine Operator Basic Controls
21
Testing of the Electrical Set-Up
23
The Upper Tool Holder
25
The Turret Insertion System (T.I.S.)
26
Tooling Storage
27
Quick Mount Mutli-Shuttle
28
Quick Mount TIS-3
29
Quick Mount Auto Tooling
30
Modular Auto Feed System (MAS 350)
31
Conductive Mode Set-Up Procedure
32
Getting Started - before You Turn on the Machine
32
Setting the Machine
32
Checking the up Travel & Insertion
32
Non-Conductive Mode Set-Up Procedure
34
Getting Started - before You Turn on the Machine
34
Setting the Machine
34
Checking the up Travel & Insertion
34
Section 3 - Haeger Safety System
36
Safety System Description
37
Conductive Mode
37
Non-Conductive Mode
37
How the Safety System Works
37
Lockout-Tagout
39
Fire Safety Equipment
42
Safety Awareness & Residual Risks
43
Introduction
43
Situations and Actions to Avoid
43
Residual Safety Risks
43
Operator Safety Awareness & Residual Risks
44
Maintenance Safety Awareness & Residual Risks
46
Safety System Tests
47
Step 1: Safety Switch Test Procedure
47
Step 2: Conductive Mode Test
49
Step 3: Non-Conductive Mode Test
51
SECTION 4 - TOUCH SCREEN OPERATION (Step by Step Demo)
53
Window Touch-4E - Introduction
53
Touch Screen Hierarchy Overview
54
Quick Run Step by Step Demo
56
User Login
57
Password
57
Input 1: Station
58
Input 2: Material
58
Input 3: Fastener
58
Input 4: Unit & Size
59
Input 5: Insertion Values
59
Force (LBS)
59
Dwell (Sec)
60
Up Travel (%)
60
Input 6: MAS Values
60
Eject Time (Sec)
60
Vibration (%)
61
Vibration Time (Sec)
61
Input 7: Quality Control
61
Tooling Protection System (TPS)
61
Fastener Length
62
Fastener Detection
62
Input: Status
62
Clamp
62
Vacuum
63
Tooling
63
Modular Auto Feed System (MAS)
63
Eject Fastener
64
Setup Stroke
64
Programs Setup Step by Step Demo
66
User Login
68
Password
68
Programs
69
Create New Program
69
Program Name
69
New Customer
70
Program Notes
70
Fastener Differentiation
70
Program Wizard (Automatic or Manual, Station 1 of 4)
71
Preset
71
Library
71
Part Material
71
Fastener
71
Manufacturer
71
Type
72
Size
72
Unit of Measure
72
Fastener Length
72
Part Identification
72
Select Tooling Type
73
Program Wizard (Manual, Station 2 of 4)
73
Program Wizard (Manual, Station 3 of 4)
75
Program Wizard (Manual, Station 4 of 4)
76
Add Insertion Group (Station 1)
78
Amount
78
Part Image
79
Location: USB HDD
79
Select Insertion Points
80
Add Insertion Group (Station 2)
81
Add Insertion Group (Station 3)
83
Add Insertion Group (Station 4)
85
Insertion Group Program Correction Example (Station 3)
88
Save Program
91
Run Program Step by Step Demo
92
User Login
94
Password
95
Production Run Overview
96
Batch Size
96
Parts Completed
96
MAS Vibration (%)
96
Mas
96
Preview
96
Station 1 Insertion - Start Production
97
Setup Stroke
97
Adjusting Insertion Values
98
Another Setup Stroke Is Required after Adjustments
99
Station 2 Insertion
102
Station 3 Insertion
105
Station 4 Insertion
108
Section 5 - Options
112
Section 6 - Machine Maintenance
113
Maintenance Schedule
113
Trouble Shooting
115
Weekly Care & Maintenance
124
(MAS 350): Care & Maintenance
124
Flight Tube: Care & Maintenance
125
Upper Tool Changer: Care & Maintenance
126
Upper Tool Holder: Care & Maintenance
127
Diagnostics: from Main Screen
128
PLC1 I/O Screen
129
Plc I/O
130
Schematics & Diagrams
131
Customer Service
132
Service Team
133
Warranty
134
Section 7 - Parts List
135
Description
135
Parts List - Main Assembly
136
Parts List - MAS 350 Bowl Assembly
138
Parts List - Upper Tool Holder Assembly
140
Parts List - Quick Mount Assembly
141
Parts List - Muti-Shuttle 2 Assembly
143
Parts List - HMI Arm Assembly
145
Parts List - TIS Assembly
147
Parts List - Vacuum Generator Assembly
150
Parts List - Service Tray Assembly
151
Parts List - Positive Stop System Assembly
152
Parts List - Hydraulic Cylinder Main Assembly
153
Parts List - Electrical Cabinet High/Low Voltage Assembly
155
Parts List - Printed Circuit Board Assembly
157
Parts List - Hydraulic Reservoir Assembly
158
Parts List - Hydraulic Manifold Assembly
161
Parts List - Hydraulic Suction Filter Assembly
163
Parts List - Return Filter Assembly
164
Parts List - Motor Pump Assembly
165
Parts List - Hydraulic Cooler Assembly
166
Decommissioning Your Machine
167
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