PennEngineering Haeger 824 WindowTouch-4e

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Main Page

Table of Contents2
Section 1 - Introduction7
Congratulations7
Haeger Locations Worldwide7
Statement of Foreseen Use9
Safety Information (also See Section 3)9
Customer Service (also See Section 6)9
Responsibilities of the Operator9
Responsibilities of the Service Technician10
Quality of Parts & Fasteners10
Basic Data Sheet11
Illistration of Safety Notes12
Details of Location in the Documentation13
Safety Precautions and Warnings14
Section 2 - Installation15
Handling15
Recommended Safe Work Zone16
Skid Removal17
Machine Setup18
Main Power Set-Up20
Machine Operator Basic Controls21
Testing of the Electrical Set-Up23
The Upper Tool Holder25
The Turret Insertion System (T.I.S.)26
Tooling Storage27
Quick Mount Mutli-Shuttle28
Quick Mount TIS-329
Quick Mount Auto Tooling30
Modular Auto Feed System (MAS 350)31
Conductive Mode Set-Up Procedure32
Getting Started - before You Turn on the Machine32
Setting the Machine32
Checking the up Travel & Insertion32
Non-Conductive Mode Set-Up Procedure34
Getting Started - before You Turn on the Machine34
Setting the Machine34
Checking the up Travel & Insertion34
Section 3 - Haeger Safety System36
Safety System Description37
Conductive Mode37
Non-Conductive Mode37
How the Safety System Works37
Lockout-Tagout39
Fire Safety Equipment42
Safety Awareness & Residual Risks43
Introduction43
Situations and Actions to Avoid43
Residual Safety Risks43
Operator Safety Awareness & Residual Risks44
Maintenance Safety Awareness & Residual Risks46
Safety System Tests47
Step 1: Safety Switch Test Procedure47
Step 2: Conductive Mode Test49
Step 3: Non-Conductive Mode Test51
SECTION 4 - TOUCH SCREEN OPERATION (Step by Step Demo)53
Window Touch-4E - Introduction53
Touch Screen Hierarchy Overview54
Quick Run Step by Step Demo56
User Login57
Password57
Input 1: Station58
Input 2: Material58
Input 3: Fastener58
Input 4: Unit & Size59
Input 5: Insertion Values59
Force (LBS)59
Dwell (Sec)60
Up Travel (%)60
Input 6: MAS Values60
Eject Time (Sec)60
Vibration (%)61
Vibration Time (Sec)61
Input 7: Quality Control61
Tooling Protection System (TPS)61
Fastener Length62
Fastener Detection62
Input: Status62
Clamp62
Vacuum63
Tooling63
Modular Auto Feed System (MAS)63
Eject Fastener64
Setup Stroke64
Programs Setup Step by Step Demo66
User Login68
Password68
Programs69
Create New Program69
Program Name69
New Customer70
Program Notes70
Fastener Differentiation70
Program Wizard (Automatic or Manual, Station 1 of 4)71
Preset71
Library71
Part Material71
Fastener71
Manufacturer71
Type72
Size72
Unit of Measure72
Fastener Length72
Part Identification72
Select Tooling Type73
Program Wizard (Manual, Station 2 of 4)73
Program Wizard (Manual, Station 3 of 4)75
Program Wizard (Manual, Station 4 of 4)76
Add Insertion Group (Station 1)78
Amount78
Part Image79
Location: USB HDD79
Select Insertion Points80
Add Insertion Group (Station 2)81
Add Insertion Group (Station 3)83
Add Insertion Group (Station 4)85
Insertion Group Program Correction Example (Station 3)88
Save Program91
Run Program Step by Step Demo92
User Login94
Password95
Production Run Overview96
Batch Size96
Parts Completed96
MAS Vibration (%)96
Mas96
Preview96
Station 1 Insertion - Start Production97
Setup Stroke97
Adjusting Insertion Values98
Another Setup Stroke Is Required after Adjustments99
Station 2 Insertion102
Station 3 Insertion105
Station 4 Insertion108
Section 5 - Options112
Section 6 - Machine Maintenance113
Maintenance Schedule113
Trouble Shooting115
Weekly Care & Maintenance124
(MAS 350): Care & Maintenance124
Flight Tube: Care & Maintenance125
Upper Tool Changer: Care & Maintenance126
Upper Tool Holder: Care & Maintenance127
Diagnostics: from Main Screen128
PLC1 I/O Screen129
Plc I/O130
Schematics & Diagrams131
Customer Service132
Service Team133
Warranty134
Section 7 - Parts List135
Description135
Parts List - Main Assembly136
Parts List - MAS 350 Bowl Assembly138
Parts List - Upper Tool Holder Assembly140
Parts List - Quick Mount Assembly141
Parts List - Muti-Shuttle 2 Assembly143
Parts List - HMI Arm Assembly145
Parts List - TIS Assembly147
Parts List - Vacuum Generator Assembly150
Parts List - Service Tray Assembly151
Parts List - Positive Stop System Assembly152
Parts List - Hydraulic Cylinder Main Assembly153
Parts List - Electrical Cabinet High/Low Voltage Assembly155
Parts List - Printed Circuit Board Assembly157
Parts List - Hydraulic Reservoir Assembly158
Parts List - Hydraulic Manifold Assembly161
Parts List - Hydraulic Suction Filter Assembly163
Parts List - Return Filter Assembly164
Parts List - Motor Pump Assembly165
Parts List - Hydraulic Cooler Assembly166
Decommissioning Your Machine167

PennEngineering Haeger 824 WindowTouch-4e - Page 89

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