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Pfaff 8330 User Manual

Pfaff 8330
106 pages
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8330
INSTRUCTION MANUAL
296-12-18 969/002
Betriebsanleitung engl. 04.11
This instruction manual applies to machines
from the following serial numbers onwards:
# 2 751 800

Table of Contents

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Pfaff 8330 Specifications

General IconGeneral
BrandPfaff
Model8330
CategorySewing Machine
LanguageEnglish

Summary

Safety

Directives

Machine compliance with European regulations and user country laws.

General Safety Notes

Essential safety precautions for machine operation and maintenance.

Safety Symbols

Explanation of danger and caution symbols used in the manual.

User Safety Guidelines

Important instructions for users regarding machine operation and manual.

Personnel Safety

Safety requirements for operating and technical staff.

Danger Information

Details specific hazards, safety distances, and protective measures.

Proper Use

Machine Purpose

The PFAFF 8330 is a hot-air tape sealing machine for membrane materials.

Specifications

Machine Dimensions and Weight

Provides physical specifications like length, width, height, and net weight.

Technical Data

Details electrical, air pressure, noise, and temperature specifications.

Disposal of Machine

Customer Responsibility

Customer is responsible for proper disposal according to local regulations.

Material Composition

Lists materials used in machine construction for disposal considerations.

Transportation, Packing and Storage

Transportation Procedures

Covers transport to customer premises and within the premises.

Packing Material Disposal

Guidance on disposing of packing materials like paper and cardboard.

Storage Guidelines

Recommendations for storing the machine to prevent damage and corrosion.

Explanation of Symbols

Symbol Meanings

Explains symbols for notes, cleaning, lubrication, and technical work.

Controls

Control Panel Overview

Identifies key components like main switch, pedals, and control panel.

Component Identification

Lists and briefly describes major controls such as pedal, lift limiter, and rollers.

Main Switch Operation

Instructions on how to turn the machine on and off using the main switch.

Pedal Functions

Details the different functions assigned to pedal positions (neutral, roller, start).

Roller Clearance Adjustment

How to adjust the distance between the top and bottom feed rollers.

Lift Limiter Adjustment

Procedure for adjusting the top lift limit of the feed roller.

Control Panel Interface

Explains the display and interaction on the control panel for operation.

Installation and Commissioning

General Installation Requirements

Ensures qualified personnel and safety regulations are followed during setup.

Table-Top Height Adjustment

Procedure for adjusting the table height for optimal ergonomics.

Sealing Tape Reel Holder Installation

Instructions for attaching the reel holder for the sealing tape.

Commissioning Procedures

Steps for initial setup, checks, and connecting compressed air.

Switching Machine On/Off

Detailed steps for powering the machine on and off safely.

Language and Unit Selection

Guide to setting the machine's language and measurement units.

Preparation

Inserting Sealing Tape

How to properly mount and feed the sealing tape onto the reel holder.

Sealing Tape Brake Adjustment

Adjusting the brake to control tape tension and unwinding.

Sealing Tape Guide Adjustment

Ensuring the sealing tape runs correctly through guides and rollers.

Feed Roller Clearance Adjustment

Setting the gap between feed rollers based on material thickness.

Production Type Selection

Choosing between manual, programmed, or dynamic heat sealing modes.

Sequence Number Selection

Selecting or entering sequence numbers for programmed operations.

Entering Sealing Parameters (Manual Heat Sealing)

Sealing Parameter Input

Overview of parameters like temperature, speed, and pressure for manual sealing.

Sealing Temperature Setting

Procedure for adjusting the heat sealing temperature and its range.

Sealing Speed Adjustment

Setting the feed speed and speed difference between rollers.

Nozzle Type and Air Volume

Selecting nozzle type and adjusting hot air volume.

Roller Pressure Setting

Adjusting the pressure applied by the feed rollers.

Control Panel Adjustment

Adjusting display contrast and other control panel settings.

Heat Sealing

Heat Sealing Principle

Explains the fundamental conditions for optimal heat sealing results.

Heat Sealing Modes

Overview of Manual, Dynamic, and Programmed heat sealing types.

Manual Heat Sealing

Detailed guide to performing and configuring manual heat sealing operations.

Heat Sealing Functions

Description of functions like selecting programs, pressing, temperature, and speed.

Heat Sealing Control Functions

Details functions for roller pressure, start, feed roller movement, and tape cutting.

Dynamic Heat Sealing

Instructions for operating the machine in dynamic heat sealing mode.

Dynamic Heat Sealing Controls

Details functions for roller pressure, feed roller movement, and tape cutting in dynamic mode.

Creating/editing a heat sealing program

Program Creation and Editing

Steps for creating new programs or editing existing ones with zones.

Notepad for Program Data

Using the notepad to enter and store information about sealing tools.

Basic Program Input Functions

Functions for navigating zones, inserting/deleting zones, and concluding programming.

Sealing Parameter Configuration

Setting heat sealing temperature, speed, nozzle, and roller pressure per zone.

Zone Switching Functions

Configuring programmed section, stop, output, and input for zone transitions.

Entering Further Sealing Parameters

Setting acceleration, brake profiles, and start delay for feed rollers.

Concluding Program Entry

Finalizing program creation with save, discard, or escape options.

Example of how to enter a sealing program

Sample Program Creation

Walkthrough for creating program '10' with three seam zones and specific parameters.

Sample Program Comment Input

Adding comments and details to the sample program.

Seam Zone 1 Configuration

Setting seam length and zone switching for the first zone of the sample program.

Seam Zone 2 Configuration

Configuring speed and zone switching for the second seam zone.

Seam Zone 3 Configuration

Configuring speed and zone switching for the third seam zone.

Finalizing Sample Program

Concluding the program input and confirming the sealing program.

Programmed heat sealing with individual programs

Program Selection and Display

Selecting and viewing programmed parameters like program number, zones, and comment.

Program Functions Overview

Description of functions like program selection, notepad, pressing, and start.

Programmed Heat Sealing Controls

Details functions for feed roller movement, tape cutting, input menu, and stop.

Creating/processing sequences

Sequence Programming

Steps to create and manage sequences of heat sealing programs.

Programmed heat sealing with sequences

Sequence Operation Overview

Selecting sequences and viewing programmed parameters for each program within a sequence.

Sequence Functions Description

Description of functions like program selection, notepad, pressing, and start for sequences.

Error Messages

Error Handling

How to identify, eliminate, and acknowledge machine errors.

Input Menu Functions

Input Menu Structure

Details functions like Heat Sealing Mode, Info, Program Management, Further Settings, and Service Menu.

Input Menu Options

Description of functions like piece counter, tape parameters, pause, programming, and roller controls.

Program Management

Program Management Overview

Accessing and managing programs, configuration, and machine data.

Data Management Functions

Functions for input menu, refresh, sealing mode, data selection, and copying files.

File Operations

Details on deleting files, accessing configuration data, and formatting media.

Tape Parameters

Tape Parameter Settings

Configuration of tape feed, start action, light barrier, and disengaging path.

Tape Fixation and Cutting

Functions for fixing tape in the guide unit and performing tape cutting operations.

Further Settings

Machine Settings Menu

Details functions for feed unit movement, temperature window, and pedal modes.

Feed Roller Parameters

Setting parameters for feed rollers, automatic heat-up, and pre-heating.

System Configuration

Settings for country, language, and access rights.

Sealing Mode and Roller Settings

Functions for sealing mode, acceleration/brake profiles, and roller pressure limits.

Rights of Access

Access Control Overview

Classifying functions by code, protecting access with PINs for user groups.

Access Control Functions

Functions for input, settings, sealing mode, PIN entry, function selection, and locking.

Function Access Assignment

Table mapping functions to code numbers and user access levels (User 1, 2, 3).

Abstract

Machine Operation Flowchart

Visual representation of manual, dynamic, and programmed heat sealing processes.

Sequence and Parameter Flow

Diagrams showing sequence programming, parameter input, and local settings.

Care and Maintenance

Maintenance Intervals

Specifies tasks like cleaning nozzles, air filters, and changing rollers.

Cleaning Procedures

Instructions for cleaning the hot air nozzle and air filter/lubricator.

Changing Feed Rollers

Step-by-step guide for replacing the feed rollers.

Adjustment

Adjustment Notes

Important considerations for expert staff performing adjustments, including safety.

Required Tools and Accessories

List of necessary tools like screwdrivers, wrenches, and allen keys.

Adjusting Feed Rollers

Procedure for centering and aligning the feed rollers.

Lateral Hot Air Nozzle Adjustment

Adjusting the hot air nozzle's position for lateral centering.

Hot Air Nozzle Height and Roller Clearance

Adjusting nozzle height and feed roller gap for optimal sealing.

Setting Hot Air Nozzle Angle

Aligning the hot air nozzle to the correct angle for sealing.

Changing Heating Cartridge

Step-by-step instructions for safely replacing the heating cartridge.

Changing Temperature Sensor

Procedure for replacing the temperature sensor for accurate readings.

Post-Replacement Adjustments

Performing adjustments after component replacement, referring to other sections.

Tape Cutting Device Adjustment

Knife Adjustment and Replacement

Procedure for adjusting knife pressure, angle, and replacement.

Air Jet Setting

Adjusting air jets for proper tape feeding and cutting.

Protective Switch Reset

Protective Switch Reset Procedure

Procedure for resetting the protective switch after a fault.

Boot Key Function

Boot Key Operation

Using the boot key to start up the machine control unit.

Service Menu

Service Menu Overview

Details functions like cold start, machine configuration, program loading, and panel settings.

Machine Configuration

Setting up machine components like roller diameter, gear factor, and air volume.

Loading/Updating Operating Program (Floppy)

Instructions for updating machine software using a floppy disk.

Loading/Updating Operating Program (SD-Card)

Procedure for updating machine software via an SD-Card.

SD-Card Update Process

Details on the update process, including force update and erasing old application.

Advanced Parameter Entry

Configuring advanced parameters through the machine configuration menu.

Parameter List and Values

Comprehensive list of adjustable parameters, their ranges, and functions.

Error Number Descriptions

General Error Codes

Lists common error codes (3-319) and their associated issues.

Specific Error Codes

Details specific errors like speed, temperature, and air volume issues.

Temperature Control Errors

Error codes related to temperature sensor and control circuit malfunctions.

DC-Motor Errors

Error codes related to DC motor faults and overloads.

List of Outputs and Inputs

Digital Outputs Reference

Table listing digital outputs (HW/SW Term) and their associated functions.

Digital Inputs Reference

Table listing digital inputs (HW/SW Term) and their functions.

Analog Outputs Reference

Table listing analog outputs and their functions.

Analog Inputs Reference

Table listing analog inputs and their functions.

Errors When Switching Outputs

Output Switching Error Causes

Explains errors when switching outputs, referencing status and causes.

Examples of Errors and Causes

Feed Roller Error Examples

Detailed examples of feed roller errors (Y1, E1) and their troubleshooting.

Nozzle Function Error Examples

Examples of errors related to nozzle engagement/disengagement (Y3, E1, E4, Y10, E3).

Nozzle Movement Error Examples

Examples of errors for nozzle forward/backward movement (Y4, E4).

Pneumatic-Circuit Diagrams

Pneumatic Component Reference

List of valves, cylinders, and sensors used in pneumatic circuits.

Pneumatics Circuit Diagram

Pneumatic System Layout

Diagram showing pneumatic components and their connections in basic position.

Pneumatics Circuit Diagram (Part 3)

Tape Cutter and Air Blast Pneumatics

Diagram showing pneumatic controls for tape cutting and air blasts.

Circuit Diagrams

Circuit Diagram Component List

Alphabetical list of electrical components (A1, F1, M1, Q1, Y1 etc.) with descriptions.

Circuit Diagrams (Part 1)

Electrical Power and Control Schematic

Circuit diagram illustrating power supply, fuses, and connections to controller A1.

Circuit Diagrams (Part 2)

Output to Pneumatic Valve Schematic

Diagram showing connections from outputs (AUS) to pneumatic control valves (Y1-Y12).

Circuit Diagrams (Part 3)

Digital Input to Switch Schematic

Diagram showing connections from digital inputs (EIN) to switches and sensors.

Circuit Diagrams (Part 4)

Analog Input and Sensor Schematic

Diagram illustrating connections for analog inputs (AE) and sensors.

Circuit Diagrams (Part 5)

Peripheral Connections Schematic

Diagram showing connections to floppy drive (A3) and serial ports.

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