CLUTCHING
4.47
800 TWIN WIDE ROLLER SPIDER REBUILD KIT
KIT PN 2202376
Application
Polaris snowmobiles with a wide roller spider
Before you begin, read these instructions and check to be sure all parts and tools are accounted for. Please retain
these installation instructions for future reference and parts ordering information.
Kit components:
Qty.
Part Description Part No.
6 Button Guide 5434188
3 Shift Weight Roller 1321622
3 Weight Pin 7515105
3 Clutch Button Shim (.010) 5211304
3 Clutch Button Shim (.005) 5211305
6 Clutch Button Shim (.002) 5211306
9 Multi-lube Washer 5430945
3 Spider Roller Pin 5133054
1 Instruction 9918273
IMPORTANT: Perform all items correctly and completely.
INSTALLATION INSTRUCTIONS
1. Remove and disassemble the drive clutch.
2. Drill a .18” hole in the center of the spider button.
Remove any shims and note their locations.
3. Place the spider in a vise or arbor press. Place a pin
punch through the spider button hole and drive the
opposite button and pin out. Flip the spider over
and tap out the holed button.
4. Start a replacement roller pin on each leg, driving
the pin about .100” - .125” beyond the first land of
the spider leg. This will enable you to locate the
first washer and position the roller to attain
alignment until the pin is flush at the second land.
5. Install one washer on the pin.
6. Install the roller (PN 1321622).
7. Place second washer on other side of roller.
8. Install the spider assembly tool (PN 8700221 or
2870910).
Step 4
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