GENERAL INFORMATION
1.2
Trail Set Up
All 2003 440 Pro X Liquid units that are sold for trail use will need to have Head Kit PN 2202188
installed before the customer rides the sled. This Head Kit is designed to run on Premium 92 octane
non--oxygenated fuel. To keep the warranty valid, this Head Kit must be in place on the 440 Pro
X Liquids that will be sold for trail use. The 440 Pro X Liquid comes stock with a high compression
head that requires 110 Octane fuel. If the head is not changed for Premium 92 octane fuel, engine
damage will occur. Warranty claims will not be accepted for damage that occurs on trail use
2003 440 Pro X Liquid models if this procedure is not performed.
NOTE: Head assembly PN 2202188 is not legal for ISR sanctioned race use.
Parts Required: Kit--92 Octane Cylinder Head PN 2202188
All parts required to perform this installation are included with kit PN
2202188. Parts included are (1) Head PN 3021343, O--ring PNs
5411199, 5411359, 5411411, Rubber Seal PN 5411465, Thermostat
Gasket PN 5830113, and clutch weights for use at 0--3000 ft (3) PN
1321730. Please follow the instructions, clutching, and jetting
recommendations included in the kit.
Jets are not included in this
kit and are not warrantable
.
Please install this Head Kit PN 2202188 on all 440 Pro X Liquid mod-
els that will be used for trail riding.
The installation of this kit must be performed by an authorized Polaris dealer.
2003 440 Pro X 92 Octane Jetting Chart
AMBIENT TEMPERATURE
Altitude
Below -30qF
Below -34qC
-30_ to --10_F
-34_to -23_C
-- 1 0 _to +10_F
-23_ to --12_C
+10_to +30_F
-12_to --1_C
+30_to +50_F
-1_to +10_C
Above +50_F
Above +10_C
-
-
-
--
-
--
-
0--600
(0--2000)
380
#4
360
#4
350
#3
340
#3
320
#3
310
#2
600--1200
(2000--4000)
360
#4
340
#3
330
#3
320
#3
300
#2
290
#2
Meters
1200--1800
340 320 310 290 280 270
(Feet)
(4000--6000)
#3
#3
#3
#2
#2
#2
1800--2400
320 300 290 270 260 250
(6000--8000)
#3
#3
#2
#2
#2
#2
2400--3000
290 280 270 250 240 220
(8000--10000)
#3
#2
#2
#2
#2
#2
3000--3700
270 260 250 230 220 200
(10000--12000)
#2
#2
#2
#2
#2
#2
Enfocus Software - Customer Support