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Polaris 2003 Pro X User Manual

Polaris 2003 Pro X
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REAR SUSPENSION/TRACK/TRACTION
7.23
Apply a thin film of oil onto the floating wear band
and O--ring and install the floating piston into the
top of the shock body, positioning it below the
counterbore. (PICTURE 13)
Using the tool as a handle, push the floating piston
down into the shock body, being careful not to
damage I.F.P wear band and O--ring, until the val-
ue indicator knob comes in contact with the shock
body. The piston should now be located correctly.
(PICTURE 14)
Apply of light film of grease to the pressure valve
port counter bore through 360_, where the pres-
sure valve assembly O--ring meets.
Screw the pressure valve assembly into the valve
port by hand with a slotted head screwdriver; and
tighten to 100--110 in.lb of torque. (PICTURE 15)
Fill the shock body with shock oil:
A) Internal Floating Piston Shocks: Fill the shock
body with shock oil to the bottom of the thread with-
in the cylinder. (PICTURE 16)
B) Emulsion Shocks: Fill shock body with 110cc of
oil. This will allow for the required air space to prop-
erly gas charge the shock with nitrogen gas.
NOTE: -- After filling the shock body with oil, allow
a couple of minutes for all air bubbles to rise to the
top.
13
14
15
16
Enfocus Software - Customer Support

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Polaris 2003 Pro X Specifications

General IconGeneral
BrandPolaris
Model2003 Pro X
CategoryOffroad Vehicle
LanguageEnglish

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