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Polaris 2008 sportsman 800efi - Page 100

Polaris 2008 sportsman 800efi
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3.44
ENGINE
NOTE: Always install new balance shaft bearings.
4. Apply assembly lube to cam journals and balance shaft
bearing surfaces of the MAG case halve. Install cam and
balance shafts.
5. Install crankshaft assembly and apply engine oil to crank
pins and rods (D). Apply assembly lube to the main
journals and bearings.
6. Apply Crankcase Sealant (PN 2871557) to the top gearcase
halve.
NOTE: Do not apply sealant to cam relief hole (E).
7. Assemble the crankcase halves. Apply LocTite™ 242 (PN
2871949) to the threads and pipe sealant to the bolt flanges.
Torque bolts to specification following torque pattern at
beginning of this chapter.
8. Lubricate cam lobes and valve lifters with Moly Lube
Grease.
C
D
= T
Crankcase Bolt Torque:
22 + 2 ft. lbs. (30 + 3 Nm)
Torque in sequence
E
Apply Moly Lube Cam Lobes
Lifters

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