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Polaris 2008 sportsman 800efi User Manual

Polaris 2008 sportsman 800efi
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3.13
ENGINE
3
Special Tools
Table 3-3: Engine Specifications
MAIN COMPONENTS: PISTON/ CONNECTING ROD EH068OLE EH076OLE
Piston Ring
Installed
Gap
Top Ring - Standard
0.0059 0.138"
(0.15 0.35mm)
0.0059 0.138"
(0.15 0.35mm)
Top Ring - Limit > 15% Leakdown > 15% Leakdown
Second Ring - Standard
0.0098 0.197"
(0.25 0.50mm)
0.0098 0.197"
(0.25 0.50mm)
Second Ring - Limit > 15% Leakdown > 15% Leakdown
Oil Ring - Standard
0.0196 0.00984"
(0.50 0.25mm)
0.0196 0.00984"
(0.50 0.25mm)
Oil Ring - Limit > 15% Leakdown > 15% Leakdown
Ring to
Groove
Clearance
Top Ring - Standard
0.0024" 0.0008"
(0.060 0.020 mm)
0.0024" 0.0008"
(0.060 0.020 mm)
Top Ring - Limit > 15% Leakdown > 15% Leakdown
Second Ring - Standard
0.0028" 0.0008"
(0.070 0.020 mm)
0.0028" 0.0008"
(0.070 0.020 mm)
Second Ring - Limit > 15% Leakdown > 15% Leakdown
Connecting
Rod
Connecting Rod Small End I.D.
0.789" 0.78841"
(20.030 20.015 mm)
0.7096" 0.70846"
(18 17.995 mm)
Connecting Rod Small End
Radial Clearance
0.0098" 0.00039"
(0.025 0.010mm)
Same
Connecting Rod Big End
Side Clearance
0.01181" 0.00591"
(0.030 0.015mm)
Same
Connecting Rod Big End
Radial Clearance
0.0015" 0.00006"
(0.0038 0.0015mm)
Same
Crankshaft Crankshaft Runout Limit 0.00236" (0.060mm) Same
PART NUMBER TOOL DESCRIPTION
PV-43527 OIL FILTER WRENCH
2200634 VALVE SEAT RECONDITIONING KIT
PU-45257 VALVE SPRING COMPRESSOR
PU-45652 VALVE PRESSURE HOSE
2871043 FLYWHEEL PULLER
2870390 PISTON SUPPORT BLOCK
PU-45497-1 CAM GEAR SPRING INSTALLATION KIT
PU-45497-2 CAM GEAR TOOTH ALIGNMENT TOOL
PU-45498 CAM SPANNER WRENCH
PU-45838 GEAR HOLDER
PA-44995 WATER PUMP MECHANICAL SEAL INSTALLER
PU-45543 UNIVERSAL DRIVER HANDLE
PA-45483 MAIN SEAL INSTALLER
PU-45658 CRANKSHAFT MAIN SEAL SAVER
PA-45401 WATER PUMP SEAL SAVER
2870975 MITY VAC
PRESSURE TEST TOOL
PU-45778 OIL SYSTEM PRIMING TOOL

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Polaris 2008 sportsman 800efi Specifications

General IconGeneral
BrandPolaris
Model2008 sportsman 800efi
CategoryOffroad Vehicle
LanguageEnglish

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