Polaris 2008 sportsman 800efi - Front Storage Installation; Sportsman Rear Rack Removal; Installation

5.8
BODY / STEERING / SUSPENSION
Front Storage Installation
1. Place the front storage rack onto the frame.
2. Install the four bolts (A) into the inside of the compartment
hand tight.
3. Install the four screws and washers (B) (T-25) under the
fender area (2 each side).
4. Install the four screws (C) (T-25) into the front fender area
of the storage box (2 each side).
5. Install the two screws (D) into the rear area of the cab (if
removed).
6. Install the two plastic inserts (E) into the front cab (if
removed).
7. Torque all bolts and screws according to the illustration.
8. Install the front radiator cap cover (E).
Sportsman Rear Rack Removal / Installation
1. Remove the six (A) T27 screws and two bolts (B) that
secure the rear rack to the rear cab and frame.
2. Lift the rear rack from the ATV. Remove the two rack
spacers (C).
Front Storage
A
B
C
C
B
D
E
inserts
T-25 Screw
A. 14 ft.lbs. (19 Nm)
B. 10 in.lbs. (1.13 Nm)
C. 10 in.lbs. (1.13 Nm)
D. 24 in.lbs (2.7 Nm)
E
F
T-27 Screw
A. 36 in.lbs. (4 Nm)
B. 18 in.lbs. ( 2 Nm)
A
A
A
A
B
B
C
C