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Polaris 2008 sportsman 800efi - Cylinder Head Reassembly

Polaris 2008 sportsman 800efi
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3.55
ENGINE
3
Cylinder Head Reassembly
NOTE: Before reassembly, clean the bolts and bolt
holes with Primer N (PN 2870585) to remove any
debris. This will ensure proper sealing when
installing bolts.
1. Install the head gasket (A) on the cylinder (B).
2. Install cylinder head on cylinder.
3. Lubricate threads and top of washers underside of bolt head
with engine oil. Install head bolts (C) and torque to
specification.
4. Lubricate push rods (D) and install into lifters.
5. Lubricate rockers (E) with engine oil.
6. Verify pushrods are engaged in lifters.
7. Install rockers. Be sure that tab of fulcrum (F) is seated in
head stand-off. Torque bolts to specification.
= T
Cylinder Head Bolt Torque:
Initial setting: 35 4 ft. lbs. (47.5 5.5 Nm)
Allow to set for 1 minute, then turn
additional 90 (1/4 turn)
*Torque Bolts In Sequence
A
B
C
= T
Rocker Arm Bolt Torque
22 + 2 ft. lbs. (30 3 Nm)
D
E
E

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