8.13
SPORTSMAN TRANSMISSION
8
4. Reinstall the thrust button shim, thrust button, and other
shims into the cover. Reinstall cover and torque bolts in a
criss-cross pattern in 3 steps to specification.
NOTE: Verify case locating pins (knock pipes) are in
place.
5. Install new front and rear output shaft seals. Apply grease
to the seal lips. Cover the splines of the shaft to protect the
seal lips during installation.
6. Install pinion shaft with bearing.
7. Install retainer plate with flat side toward bearing.
8. Apply Loctite
îš• 262 (Red) (PN 2871951) to screw threads
and torque screws to specification.
9. Install the a new needle bearing, the 24T reverse sprocket,
washer, and a new snap ring. Install the shift dogs and wave
spring. Install the washer, a new needle bearing and the
high gear. Install the press fit gear and ball bearing.
NOTE: Install a new snap ring at this time. When
installing the new snap ring, open the snap ring just
far enough to go over the shaft, to avoid stressing
the snap ring. If the snap ring is over-stressed, it
could come off the shaft and cause internal damage
to the transmission.
= T
Cover Bolt Torque:
27-34 ft.lbs. (36.5-46 Nm)
Torque in Sequence
= T
Pinion Retainer Plate Bolt Torque:
6-12 ft.lbs. (8-16 Nm)
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