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Polaris 2008 sportsman 800efi User Manual

Polaris 2008 sportsman 800efi
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3.37
ENGINE
3
13. With a white marking pen, accent the timing mark on the
gear that contains the springs.
14. Inspect the gear teeth and the three tabs on the gears for
wear.
15. Install the new springs into the grooves of the cam gear.
16. Insert the pointed dowels from the Tapered Pins (PU-
45497-1) into the cam gear.
To Assemble:
* Hold the spring with one finger.
* Start the pointed end of the tapered pin into the cam gear hole
and slowly push the dowel through the hole until the end of the
dowel is almost flush with the spring.
* Perform this procedure with all three tapered pins.
* Do not push the pins too far through or the springs will pop
out.
NOTE: Do not remove the tapered pins at this time.
17. Note in the photograph that the Tapered Pins (PU-45497-
1) are below flush with end of the springs. This helps to
align the three gear tabs during the next step.
Accent Timing Marks
Inspect Teeth & Tabs
Replace 3 Springs
Install Springs
Cam Gear Spring Installation Tool Kit:
(PU-45497)
Tapered Pins: (PU-45497-1)
Cam Gear Tooth Align Tool: (PU-45497-2)
PU-45497-1
PU-45497-1

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Polaris 2008 sportsman 800efi Specifications

General IconGeneral
BrandPolaris
Model2008 sportsman 800efi
CategoryOffroad Vehicle
LanguageEnglish

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