7.43
FINAL DRIVE
7
Gearcase Assembly
1. Replace all worn components.
2. If removed, install new bearing races using standard
bearing installation tools and an arbor press.
NOTE: Grease all seals and O-rings with Polaris All
Season Grease (PN 2871322) upon assembly.
3. Install new seals into the gearcase housing and gearcase
cover using a standard seal installer or other suitable
method.
4. Install a new O-ring in the gearcase cover.
5. Install a new pinion shaft seal using a standard seal installer
or other suitable method.
6. Install the original shim(s) previously removed onto the
appropriate sides of the differential assembly. Install the
bearings by hand as they are a slip-fit.
7. If previously removed; assembly the shift lever (A), shift
lever spring (B), shift return springs (C), shift yoke (D), and
lock pin bushing (E).
Wear the appropriate safety equipment while
installing races to reduce the risk of injury.
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