9.13
BRAKES
9
3. Lubricate the mounting bracket pins with Polaris Premium
All Season Grease (PN 2871423), and install the rubber
dust seal boots.
4. Compress the mounting bracket and make sure the dust seal
boots are fully seated. Install the brake pads. Clean the disc
and pads with brake parts cleaner or denatured alcohol to
remove any dirt, oil or grease.
Caliper Installation
1. Install the brake line onto the caliper taking care not to
allow any debris to enter the caliper.
2. Install the caliper and torque the mounting bolts to
specification.
3. Torque the banjo bolt to the proper torque specification.
4. Install the adjustment set screw and turn clockwise until
stationary pad contacts disc, then back off 1/2 turn
(counterclockwise).
5. Perform brake bleeding procedure as outlined earlier in this
chapter.
6. Install wheel and torque wheel nuts to specification.
7. Field test unit for proper braking action before putting into
service. Inspect for fluid leaks and firm brakes. Make sure
the brake is not dragging when pedal is released. If the brake
drags, re-check assembly and installation.
NOTE: If new pads are installed, refer to “FRONT
BRAKE PADS - Brake Burnishing Procedure”.
Front Caliper Mount Bolt Torque:
31-34 ft. lbs. (42-46 Nm)
Apply Grease to Each
Bracket Pin
Wheel Nuts:
Steel Wheels: 35 ft. lbs. (47 Nm)
Aluminum Wheels: 30 ft. lbs. + 90° (1/4 turn)
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