EGM-5 Operation Manual V. 1.04  70  support@ppsystems.com 
 
Injection Process 
The injection process is a technique used to measure the concentrations of small samples of gas, usually 
collected in sampling jars and transferred to the EGM-5 with a syringe. The injection process is an 
improvement over static sampling and yields more reliable and consistent results. 
Measurement Principle 
The concentration of CO
2
 in a gas sample is calculated by injecting the sample into a fixed flow of gas 
with a known CO
2
 concentration (the baseline CO
2 
level) and integrating the resulting CO
2
 measurements 
until they return to baseline. This is similar to the Pulse Tracer Gas Technique used for HVAC duct flow to 
infer the unknown flow rate by measuring the concentration of a known mass of tracer gas injected into 
the duct over time. In our case, the gas flow rate F is known, the syringe volume V is known, but the 
sample (or tracer gas) concentration is unknown.   
The concentration in the syringe is calculated as: 
 
= 
(
)
  
=   
_
_
 
60
 
Where 
CO
2 INT 
(ppm) = calculated CO
2
 concentration inside syringe (“integrated” CO
2
) 
CO
2_ b 
(ppm) = baseline CO
2
 readings before the measurement phase (averaged over 10 
readings) 
CO
2_m
 (ppm) = CO
2
 readings during the measurement phase 
Δt (s) = sample interval, typically 1 second 
F (ml min
-1
) = flow rate 
V (ml) = syringe volume  
The process consists of two phases: Baseline Phase and Measurement Phase. The Baseline Phase 
establishes a baseline measurement of CO
2
 concentration by passing CO
2
-free gas through the EGM-5 
and calculating the average concentration over 10 measurements at a 1-second interval. Upon 
completion of the Baseline Phase, the instrument will enter the Measurement Phase. In this phase the 
sample is slowly injected, and the measured CO
2
 concentrations are integrated over the duration of the 
Measurement Phase. Any gas with a known, constant CO
2
 concentration can be used as a baseline, but 
a gas with zero CO
2
 concentration can be readily produced with an absorber column filled with soda lime. 
Sample Injection Kit (Part No. ACS037) 
PP Systems offers a Sample Injection Kit (Part No. ACS037), 
which includes a fully assembled and leak-tested injection 
port with 4 spare septa, as well as an absorber column to 
establish a zero baseline.  
The syringe is user supplied (not included with the kit) and 
the soda lime is not included with this part but it is included 
with the EGM-5 as standard.