Table of Contents
toc–vii
180–360 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
500–1000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Control Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Protective Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
650–1000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
MOV Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
500–1000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
Power Module and Interface Board Resistance Check . . . . . . 10-13
24–135 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
180-1000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
Appendix A Specifications
Appendix B Parameter Information
Appendix C Renewal Parts
Appendix D Accessories
Figures
Figure 1.1 Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Figure 1.2 Selectable Kickstart . . . . . . . . . . . . . . . . . . . . . . . 1-3
Figure 1.3 Current Limit Start . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Figure 1.4 Dual Ramp Start . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Figure 1.5 Full Voltage Start . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Figure 1.6 Overload Trip Curves . . . . . . . . . . . . . . . . . . . . . . . 1-7
Figure 1.7 Restart Trip Curves after Auto Reset. . . . . . . . . . . . 1-7
Figure 1.8 Stall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Figure 1.9 Jam Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Figure 1.10 ScanPort Location . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Figure 1.11 Built-in Keypad and LCD . . . . . . . . . . . . . . . . . . . 1-11
Figure 1.12 Soft Stop Option . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Figure 1.13 Pump Control Option . . . . . . . . . . . . . . . . . . . . . . 1-13
Figure 1.14 Preset Slow Speed Option . . . . . . . . . . . . . . . . . . 1-13
Figure 1.15 SMB Smart Motor Braking Option. . . . . . . . . . . . . 1-14
Figure 1.16 Accu-Stop Option . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Figure 1.17 Slow Speed with Braking Option . . . . . . . . . . . . . 1-15
Figure 2.1 Dimensions: 24, 35, and 54 Amp Controllers . . . . 2-4
Figure 2.2 Dimensions: 97 and 135 Amp Controllers . . . . . . . 2-5
Figure 2.3 Dimensions: 180 through 360 Amp Controllers . . . 2-6
Figure 2.4 Dimensions: 500 Amp Controller . . . . . . . . . . . . . . 2-7
Figure 2.5 Dimensions: 650-1000 Amp Controllers . . . . . . . . 2-8
Figure 2.6 Typical Wiring Diagram for Power
Factor Correction Capacitors . . . . . . . . . . . . . . . . . 2-9
Figure 2.7 SMC Dialog Plus Controller with
Human Interface Module . . . . . . . . . . . . . . . . . . . 2-13
Figure 2.8 SMC Dialog Plus Controller with
Communication Module . . . . . . . . . . . . . . . . . . . . 2-16
Figure 2.9 Converter Module Connection Interface . . . . . . . . 2-17