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DK00029.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini

MAX/125 Micro MAX

Edition 2 / Rev. 0

Chapter 7

Page 22

December 01/2010

4.2) Installing starter gear assembly

Special tools The following special tools and equipment are required:

Instructions See Figure 14.

Part number Description Use

Part no. 277380 Locking tool Spark plug thread

Part no. 676205 Fixation tool assembly Starter gear assembly

Part no. 899788 LOCTITE 648 Starter gear assembly

Part no. 897651 LOCTITE 243 Starter drive cover

Step Procedure

1 Preferred version 1: screw in fixation tool for crankshaft (1) into the spark plug

thread to the limit stop.

2 Version 2: insert fixation tool assembly (2) into the starter gear assembly.

3 Grease taper of starter gear assembly (3) and taper of crankshaft (4).

4 Coat taper of the starter gear assembly with LOCTITE 648 and install the com-

plete starter gear assembly with the clutch (5) on the taper of the crankshaft.

The 3 cyl. screws (6) must be secured with LOCTITE 648.

5 Wipe away the surplus LOCTITE.

6 Screw on hex nut (7). Tightening torque 120 Nm (89 ft.lb).

7 The two cyl. screws (8) for fixing the starter drive cover (9) must be secured with

LOCTITE 243. Tightening torque 5 Nm (44.25 in.lb).

Rotax 125 Micro MAX User Manual

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