DK00029.fm
REPAIR MANUAL
BRP-Powertrain
Effectivity: 125 MAX/125 Junior MAX/125 Mini
MAX/125 Micro MAX
Edition 2 / Rev. 0
Chapter 7
Page 7
December 01/2010
2.3) Removal of the clutch drum
Special tools The following special tools and equipment are required:
Instructions See Figure 4.
Proceed as follows to remove the clutch drum:
Graphic Clutch drum
Part number Description Use
Part no. 277380 Locking tool Spark plug thread
Part no. 676205 Fixation tool assembly Starter gear assembly
Step Procedure
1 Remove spark plug.
2 Preferred method 1: screw in fixation tool for crankshaft (1) (part no. 277380)
into the spark plug hole to the limit stop.
3 Method 2: insert fixation tool assembly (2) (part no. 676205) in the starter gear
assembly.
4 Unscrew and remove hex nut (3).
5 Remove thrust washer (4), clutch drum (5) with sprocket (6), needle cage (7)
O-ring (8) and thrust washer (9).
NOTES:
With the sprocket with 11 teeth a bearing sleeve is used instead
of the needle cage (6). It is pressed into the sprocket.
Part Function
1 Locking tool
2 Fixation tool assembly
3Hex nut
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