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DK00029.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini

MAX/125 Micro MAX

Edition 2 / Rev. 0

Chapter 7

Page 8

December 01/2010

Figure 4 K00079,K00151,K00112

2.3.1) Removal of the sprocket

Special tools The following special tools and equipment are required:

Instructions See Figure 5.

4 Thrust washer

5 Clutch drum

6 Sprocket

7 Needle cage

8O-ring

9 Thrust washer

Part Function

Part number Description Use

Part no. 944231 Fixation tool for sprocket

(old model)

Clutch drum

Part no. 277362 Fixation tool for sprocket Clutch drum

Step Procedure

1 Method 1: fix fixation tool for sprocket (1) (part no. 944231) in a vise in the area

of the flat iron.

2 Position the clutch drum (3) with installed sprocket (4) on the centering man-

drel of the fixation tool for sprocket so the clutch bell is fixed by the fixation tool.

3 Unscrew the hex nut (5) for the sprocket.

4 Remove the sprocket from the clutch drum.

5 Method 2: fix fixation tool for sprocket (2) (part no. 277362) in a vise.

6 Insert clutch drum (3) with installed sprocket (4) into the corresponding

toothed cutout.

7 Unscrew the hex nut (5) for the sprocket.

8 Remove the sprocket from the clutch drum.

Rotax 125 Micro MAX User Manual

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