DK00026.fm
REPAIR MANUAL
BRP-Powertrain
Effectivity: 125 MAX/125 Junior MAX/125 Mini
MAX/125 Micro MAX
Edition 2 / Rev. 0
Chapter 4
Page 5
December 01/2010
2) Cylinder removal
Safety
instructions
Preparation The following preparation is required before removal:
2.1) Removal of cylinder
Instructions See Figure 2.
Special tools The following special tools and equipment are required:
Proceed as follows to remove the cylinder:
Danger of serious burns and scalding!
Allow engine to cool to ambient temperature before
starting work.
Step Procedure
1 Removal of the radiator and radiator hoses. See also Chap. 8).
2 Removal of the carburetor and intake silencer. See also Chap. 6).
3 Removal of the exhaust system. See also Chap. 3).
Drain the coolant from the cylinder and invert the en-
gine to prevent entry of water into the crankcase.
Do not damage the piston, piston ring and wall when
dismantling these components.
Part number Description Use
Part no. 676110 Socket set Cylinder
Step Procedure
1 Remove the cylinder with the socket set by unscrewing the four M8 collar nuts
(1) from the crankcase.
2 Remove the cylinder (2) from the crankcase.
3 Remove the cylinder base gasket (3).
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