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DK00029.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini

MAX/125 Micro MAX

Edition 2 / Rev. 0

Chapter 7

Page 10

December 01/2010

2.4) Removal of the clutch and starter gear assembly

Special tools The following special tools and equipment are required:

Instructions See Figure 6.

Proceed as follows to remove the starter gear assembly :

Part number Description Use

Part no. 276016 Puller assembly Starter gear assembly

Part no. 277380 Locking tool Spark plug thread

Part no. 676205 Fixation tool assembly Starter gear assembly

Step Procedure

1 Unscrew the two cyl. screws (1) for fastening the starter drive cover and re-

move the starter drive cover (2).

2 Method 1: screw in fixation tool for crankshaft (3) (part no. 277380) into the

spark plug thread to the limit stop.

3 Method 2: insert fixation tool assembly (4) (part no. 676205) in the starter gear

assembly.

4 Remove the clutch (5).

5 Unscrew hex nut (6).

6 Fasten the puller assembly (7) to the starter gear assembly with 3 M6x60 cyl.

screws (8).

NOTES: Screw cyl. screws into the starter gear assembly until there

is 1 mm between the screws and housing.

7 Pull out starter gear assembly.

8 Remove starter reduction gear assembly (9) with the thrust washer (10) be-

low.

Rotax 125 Micro MAX User Manual

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