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Schenck process Intecont Tersus Beltweigher - User Manual

Schenck process Intecont Tersus Beltweigher
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INTECONT
®
Tersus Beltweigher
Instruction Manual
BV-H2464 GB

Table of Contents

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Schenck process Intecont Tersus Beltweigher Specifications

General IconGeneral
BrandSchenck process
ModelIntecont Tersus Beltweigher
CategoryControl Panel
LanguageEnglish

Summary

About This Manual

Safety notes

Signal Words

Defines DANGER, WARNING, CAUTION, and STRICTLY OBSERVE signal words for hazards.

Five Safety Rules of Electrical Engineering

Lists the five essential safety rules for electrical system work.

Damaged; Defective Electrical Components

Outlines dangers and procedures for handling damaged electrical parts.

General Diagram

An overview of the INTECONT Tersus

Introduces the INTECONT Tersus system and its applications.

Diagram of beltweigher and weighfeeder

Illustrates the basic diagram of the beltweigher inputs and outputs.

Method of Function

Explains how belt weighers and weighfeeders measure and regulate material transport.

Characteristics

Details the characteristics of belt load, belt speed, and feed rate measurements.

Displays

Describes the structure and elements of the INTECONT Tersus display.

Operation

Quick guide

Provides a quick overview of the graphic display elements and their functions.

Function block

Explains the two-stage function distributor for accessing device functions and dialogs.

Operating in Normal Operation

Details how to switch totalizing on/off and operate the system in normal mode.

Service Functions

Display Test and Version Number

Describes how to test the display and view software version information.

Counter functions

Mode functions

Keyboard operation ON;OFF

Explains how to switch between keyboard and external control sources.

Prefeeder

Details the functions related to controlling the prefeeder's impact on INTECONT.

Simulation

Describes how to test system functions without material during start-up.

Calibration functions

Starting the calibration functions

Explains how to access and initiate basic and subsequent calibration programs.

Pulse;Belt circuit LB

Details the calibration program for calculating belt circuit impulses from the speed sensor.

Tare TW

Describes the taring program to record zero point error of the belt weigher.

Weight Check CW

Explains the program to control system turndown using a calibration weight.

Setting the Time

Describes how to change the date and time settings for the scale.

Parameter functions

Read Parameters

Explains how to view changeable characteristics and data adapted to the weighing task.

Printer functions

Status Report

Explains how to print status reports containing configuration and event information.

Batching functions

Batching mode

Details dispatching material in preselected quantities and system switch-off upon reaching setpoint.

Record the batch

Explains how batch results are sent to a file or printed via web server or printer.

Startup operation

Weighing Platforms

Covers effective weighing platform length and its importance for calibration.

Calibration Weight

Explains the use of calibration weights to control the weighing system.

Belt inclination

Details the importance and entry of belt inclination as a parameter.

Parameter Input

Guides on entering nominal and calibration data from technical data sheets.

Function Check

Describes checks for tachometer and load cell function during startup.

Test With Calibration Weight

Explains testing the system using calibration weights to identify faults.

Belt Velocity Check

Details how to check and verify belt speed measurement accuracy.

Test with Material

Guides on achieving accurate continuous measurement using bulk material tests.

Parameters

Abbreviations

Lists commonly used parameter-related abbreviations for clarity.

Configuring Event Messages

Explains how to assign event classes to parameters for system reaction to deviations.

Parameter Listing

Provides an overview and details of all system parameters, organized into blocks.

Dialog Behaviour

Configures operator interaction, display units, and access authorization for parameters.

Rated Data

Sets nominal flow rate, speed measurement, and pulses per length for calibration.

Calibration Data

Defines parameters for belt circuit, LC characteristic value, and calibration weight.

Limit Values

Sets thresholds for flow rate, load, and speed, defining event triggers.

Filters

Configures time constants for measurement and display filters to smooth data.

Events

Events Details

Provides detailed descriptions of various events, categorized by group.

Event Group: Calibration

Lists events related to calibration errors like LC input or linearization issues.

Event Group: Controller

Covers controller-related events such as batch setpoint deviations.

Event Group: Electrical System

Lists events related to power failures and sensor errors in the electrical system.

Event Group: Interlock

Details events related to interlocks and source run enable signals.

Event Group: Material Flow

Covers events related to material flow issues like out-of-tolerance batches.

Event Group: MAX

Lists events indicating maximum threshold exceedances for load or flow rate.

Event Group: Mechanic

Details events related to mechanical issues like belt slip or skew.

Event Group: MIN

Lists events indicating minimum threshold undershoots for load or speed.

Event Group: Sequence Monitoring

Covers events related to maintenance intervals and external signals.

Event Group: System Message

Lists system messages concerning memory, communication, or license errors.

Event messages

Group Identifier and Event Domain

Provides a table categorizing event groups by identifier and their respective domains.

Hardware and technical data

Technical Data and Replacement Parts

Lists detailed technical specifications and information on replacement parts.

Connection Diagrams

Provides diagrams illustrating various connection types for the system.

Replacing INTECONT PLUS with INTECONT Tersus

Guides on the process of switching over from older INTECONT PLUS models.

PROFIBUS module (VPB8020)

Details the PROFIBUS module, its layout, and settings.

DeviceNet Module (VCB8020)

Describes the DeviceNet module, its properties, and layout.

Modbus Interface VSS8020

Explains the Modbus interface card, its properties, and layout.

LED diagnosis

Describes the status and function of the system's LEDs for diagnosis.

Web server functions

Web Server

Explains how to access the scale's homepage via a web browser and available data.

System Information

Details where to find system data like software version, hardware version, and IP address.

Appendix

Service Values

Provides detailed system information accessible through service tables.

Set option

Explains options for clearing fieldbus coupling and activating options.

Function Check

Outlines procedures for checking tachometer and load cell functionality.

Test Connector

Details how to use a simple test connector for basic function control.

Starting and Stopping

Describes how to start and stop the belt drive, prefeeder, and measurement.

Measuring at the Discharge Point VAP

Explains how to shift the measuring point to the discharge point using a time-lag device.

Belt Monitoring

Details the built-in drift and slippage monitoring functions.

BIC belt impact compensation

Explains how to record and correct belt impact influence for short-term accuracy.

Linearization

Covers linearization procedures for non-linear components or major load fluctuations.

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