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SICK FX0-GMOD User Manual
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Figure 1: Exam
ple minimum construction of the Fle
xi Soft system w
ith FX3-
CPU0 and FX3-XTDI or
FX3-
CPU1 and FX3-XTIO
Figure 2: Maximum st
ruct
ure of the Fle
xi Soft syst
em (without re
la
y modules)
3
P
RODUCT DE
SCR
IPTION
18
O
P
E
R
A
T
I
N
G
I
N
S
T
R
U
C
T
I
O
N
S
| Flexi Soft Modular Safety Controller
8012478/1IG6/2023-02-24 | SICK
Subject to chang
e without notice
17
19
Table of Contents
Table of Contents
3
About this Document
7
Purpose of this Document
7
Scope
8
Target Groups of These Operating Instructions
9
Further Information
9
Symbols and Document Conventions
9
Safety Information
11
General Safety Notes
11
Intended Use
12
Requirements for the Qualification of Personnel
13
Product Description
14
System Characteristics
14
Version, Compatibility, and Features
14
Construction and Function
17
Modules
19
FX3-CPU0 Main Module
20
FX3-CPU1 Main Module
20
FX3-CPU2 Main Module
21
FX3-CPU3 Main Module
22
FX3-MPL0 and FX3-MPL1 System Plugs
23
FX3-XTIO I/O Module
24
FX3-XTDI I/O Module
28
FX3-XTDS I/O Module
30
FX0-STIO I/O Module
32
Motion Control FX3-MOC0
34
Motion Control FX3-MOC1
36
FX3-ANA0 Analog Input Module
39
UE410-2RO/UE410-4RO Relay Modules
41
Interfaces
42
Rs-232
43
Usb
43
Enhanced Function Interface (EFI)
44
Special Functions
45
Flexi Link
45
Flexi Line
46
Muting
47
Automatic Configuration Recovery (ACR)
47
Mounting
49
Mounting Procedure
49
Electrical Installation
51
Requirements to be Met by the Electrical Installation
51
Description of the Terminals
53
FX3-CPU0 Main Module
53
FX3-CPU1 and FX3-CPU2 Main Modules
54
FX3-CPU3 Main Module
55
FX3-XTIO I/O Module
56
FX3-XTDI I/O Module
57
FX3-XTDS I/O Module
58
FX0-STIO I/O Module
59
FX3-Mocx Motion Control Module
59
Encoder/Motor Feedback Connection Units
61
FX3-EBX Connecting Cables
69
Encoder Connection Cables
70
FX3-ANA0 Analog Input Module
74
UE410-2RO and UE410-4RO Relay Modules
75
Wiring for the Power Supply to a Flexi Soft System
76
Connection of Devices
77
Safety Command Devices and Electro-Mechanical Safety Switches
78
Non-Contact Safety Switches
84
Testable Safety Single-Beam Sensors
85
Electro-Sensitive Protective Devices
89
Safety Outputs Q1 to Q4
89
Connection of EFI-Enabled Devices
90
Connection of a Pro-Face HMI
91
Connection of Encoders
92
Connecting Analog Sensors
96
Connecting Flexi-Link System
98
Connecting Flexi-Line System
100
EMC Measures for Flexi Link and Flexi Line
101
Configuration
103
Commissioning
105
Overall Acceptance of the Application
105
Checks before Initial Commissioning
105
Operation
106
Status Messages on the FX3-Cpux Main Module
106
Status Messages for the FX3-XTIO I/O Module
107
Status Messages for the FX3-XTDI I/O Module
108
Status Messages for the FX3-XTDS I/O Module
109
Status Messages for the FX0-STIO I/O Module
110
Status Signals of the FX3-ANA0 Analog Input Module
111
Status Messages of the FX3-Mocx Motion Control Module
112
Status Messages of the UE410-2RO and UE410-4RO Relay Modules
113
Maintenance
114
Regular Thorough Check of the Safety Function by Qualified Safety Personnel
114
Device Replacement
114
Troubleshooting
116
Response to Errors
116
Error States
116
Error Displays Shown by Status Leds, Error Messages, and Trouble- Shooting Measures
117
Error History
125
Measures against Common Causes of Error
125
SICK Support
127
Decommissioning
128
Removal
128
Disposal
129
Technical Data
130
Minimum Switch-Off Time
130
Maximum Response Time of the Flexi Soft System
130
Calculation of the Response Time
132
Data Sheet
139
Main Modules CPU0, CPU1, CPU2 and CPU3
139
I/O Module XTIO
141
I/O Module XTDI
145
I/O Module XTDS
147
I/O Module STIO
150
Analog Input Module ANA0
152
Motion Control MOC0
154
Motion Control MOC1
159
EBX1, EBX3 and EBX4 Encoder/Motor Feedback Connection Units
165
Relay Modules UE410-2RO/UE410-4RO
166
Diode Module DM8-A4K
170
Dimensional Drawings
171
FX3-Cpux Main Modules with System Plug
171
FX3-XTIO, FX3-XTDI, FX3-XTDS, and FX0-STIO I/O Modules, UE410-2RO and UE410-4RO Relay Modules
172
FX3-ANA0 Analog Input Module
173
FX3-Mocx Motion Control Module
174
FX3-EBX1, FX3-EBX3, and FX3-EBX4 Encoder/Motor Feedback Connection Boxes
175
Diode Module DM8-A4K
178
Ordering Information
179
System Plugs and Modules
179
Accessories
182
Accessories for the Safety Controller
182
Accessories for the Motion Control Module
182
Accessories for the Diode Module
184
Accessories for Muting
184
Glossary
185
Annex
188
Conformities and Certificates
188
EU Declaration of Conformity
188
UK Declaration of Conformity
188
Note on Standards
188
Checklist for the Manufacturer
190
List of Figures
191
List of Tables
193
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SICK FX0-GMOD Specifications
General
Brand
SICK
Model
FX0-GMOD
Category
Controller
Language
English
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