SICK Flexi Classic User Manual

OPERATING INSTRUCTIO
NS
en
Flexi Classic
Gateways

SICK Flexi Classic Specifications

General

Brand	SICK
Model	Flexi Classic
Category	Controller
Language	English

Summary

About this document

Function of this document

Explains the purpose and scope of the operating instructions.

Target group

Identifies the intended audience for the document.

Information depth

Details the subjects covered in these operating instructions.

Scope

Defines the applicability of these original operating instructions.

Symbols used

Refers to notes for special features of the device.

On safety

Qualified safety personnel

Specifies requirements for personnel installing, commissioning, and servicing the gateway.

Correct use

Outlines proper usage and limitations of the Flexi Classic gateways.

Environmental protection

Discusses environmental impact and responsible use of gateways.

Flexi Classic gateways

System information transmitted by the modules

Lists system configuration data, input/output states, and error information.

Status information of all Flexi Classic gateways (system bytes)

Explains status and system bytes, independent of fieldbus used.

PROFIBUS DP Gateway

Interfaces and operation

Covers general interface and operational aspects of the PROFIBUS DP Gateway.

Controls and status indicators

Explains the display elements and status indicators for the UE410-PRO.

Application diagnostic outputs UE410-PRO

Lists short circuit and overload detecting control outputs (PNP).

Plug assignment

Details the connection to the PROFIBUS-DP fieldbus via a 9-pin Sub-D socket.

Bus cable

Describes the bus topology, cable type, and length for PROFIBUS-DP.

Planning

GSD file

Explains the role of the GSD file for PLC interfacing with Profibus support.

Documenting with PROFIBUS-DP Master Simulator

Describes saving diagnostic data using the Master Simulator and configuration file.

Diagnostics data UE410-PRO

Refers to status information for system bytes.

CANopen Gateway

Interfaces and operation

Covers interface and operational aspects of the CANopen Gateway.

Control and status indicators

Explains the controls and status indicators for the UE410-CAN.

Application diagnostic outputs UE410-CAN

Lists diagnostic outputs for the CANopen system.

Plug assignment

Details the connection to the CANopen fieldbus using a 5-pin open style connector.

Bus cable

Describes the CANopen bus topology, cable, and transmission rate.

Planning

EDS file

Explains the use of the Electronic Data Sheet for device characteristics.

PCS

Discusses PDO linking and the Predefined Connection Set for CANopen.

Format of diagnostics data

Details the format and CAN identifiers for diagnostics data.

SDO communication

SDO communication

Details SDO communication for various data types.

SDO Download expedited (Write SDO)

Explains the process for writing SDO data.

Object list SDO

SDO Upload expedited (Read SDO)

Explains the process for reading SDO data.

Object list SDO

Describes how CANopen devices manage SDOs in an object list.

Configuration objects

Configuration objects

Combines configuration data into structures for modules.

Input/output objects

Input/output objects

Details how reply data is made available via REQ-ID and SDO.

Module list objects

Provides templates for dynamic expansion of SDO 1027 for module identifiers.

Mapping/communication parameter objects

Mapping/communication parameter objects

Describes communication characteristics and default mappings for RPDO1 and TPDO1+4.

Flexi-Classic-ERROR list object

Flexi-Classic-ERROR list object

Lists errors that occurred in the Flexi Classic system.

Status objects

Status objects

Combines diagnostics data into structures for module status.

DeviceNet Gateway

Interfaces and operation

Covers interface and operational aspects of the DeviceNet Gateway.

Characteristics of the DeviceNet implementation

Lists key characteristics of the DeviceNet implementation.

Controls and status indicators

Explains controls and status indicators for the UE410-DEV.

Application diagnostic outputs UE410-DEV

Lists diagnostic outputs for the DeviceNet system.

Plug assignment

Details the connection to the DeviceNet fieldbus via a 5-pole open style connector.

Bus cable

Describes the DeviceNet bus topology, cable, and length.

Planning

EDS file

Explains the role of the EDS file for DeviceNet Manager.

Diagnostics data UE410-DEV

Refers to status information for system bytes.

Modbus/TCP Ethernet Gateway

Interfaces and operation

Covers interface and operational aspects of the Modbus/TCP Ethernet Gateway.

Basic configuration — assigning an IP address

Guides through assigning an IP address to the UE410-EN via web server.

Configuration of the interface to the PLC — how the data are transferred

Explains how data is transferred to the PLC and operating modes.

Operating modes in the transfer mode RX (To PLC)

Details slave and master modes for data transfer from gateway to PLC.

Operating modes in the transfer mode Tx (From PLC)

Details slave and master modes for data transfer from PLC to gateway.

Modbus commands and error messages

Lists supported Modbus commands and error messages.

Configuration of the gateway — which data are transferred

Configuration of the gateway — which data are transferred

Defines which data sets are transferred to the PLC.

Status of the interface to the PLC

Status of the interface to the PLC

Provides statistical and diagnostic data of the interface to the PLC.

Resetting to factory settings

Resetting to factory settings

Guides through resetting the UE410-EN to factory settings.

Troubleshooting

Troubleshooting

Provides common errors, causes, and remedies for the Modbus/TCP Ethernet Gateway.

Description of the data sets

Data sets 1-5

Details the fixed compilation of data sets 1-5.

Data set 6, can be compiled by the user

Explains how to compile contents of Data set 6.

Ethernet TCP/IP Gateway

Interfaces and operation

Covers interface and operational aspects of the Ethernet TCP/IP Gateway.

Basic configuration — assigning an IP address

Guides through assigning an IP address to the UE410-EN via web server.

Configuration of the TCP/IP interface — who establishes the connection

Explains how the UE410-EN establishes connections over Ethernet TCP/IP.

Data transfer method — how the data are transferred

Describes two ways data sets can be transferred: Polling Mode and Auto Update Mode.

General telegram structure

Details the structure of request/response messages.

Error response to invalid messages

Explains how the UE410-EN responds to invalid or improperly formatted messages.

Auto Update Mode

Details how to configure automatic data set updates.

Polling Mode

Explains how to enable Polling Mode for data transfer.

Write Digital Output Settings

Describes the request message to set digital outputs.

Read Digital Output Settings

Describes the command to read current digital output settings.

Ethernet TCP/IP interface status and statistics

Ethernet TCP/IP interface status and statistics

Provides monitoring of Socket Interface Communication Status and Statistics.

Resetting to factory settings

Resetting to factory settings

Guides through resetting the UE410-EN to factory settings.

Troubleshooting

Troubleshooting

Provides common errors, causes, and remedies for the Ethernet TCP/IP Gateway.

Description of the data sets

Data sets 1-5

Details the fixed compilation of data sets 1-5.

Data set 6, can be compiled by the user

Explains how to compile contents of Data set 6.

EtherNet/IP Gateway

Interfaces and operation

Covers interface and operational aspects of the EtherNet/IP Gateway.

Basic configuration — assigning an IP address

Guides through assigning an IP address to the UE410-EN via web server.

Device name

Explains how to assign a unique device name for better identification.

Configuration of the interface to the PLC — how the data are transferred

Explains how data is transferred to the PLC and operating modes.

Rx (To PLC) Transfer Mode

Describes data transfer types from gateway to PLC (Polling, Write-to-Tag/File, Off).

Tx (From PLC) Transfer Mode

Describes data transfer types from PLC to gateway (PLC Writes, Read-from-Tag/file, Off).

Operating modes in the transfer mode Rx (to PLC)

Details Polling mode for data transfer from gateway to PLC.

Operating modes in the transfer mode Tx (from PLC)

Details PLC Writes and Read-from-Tag/file modes.

Configuration of the gateway — which data are transferred

Configuration of the gateway — which data are transferred

Defines which data sets are transferred to the PLC.

Status of the interface to the PLC

Status of the interface to the PLC

Provides statistical and diagnostic data of the PLC interface.

EtherNet/IP objects

EtherNet/IP objects

Introduces the EtherNet/IP (CIP) object model.

Full Data Set Transfer Object (72hex — one instance per UE410EN1 module)

Defines attributes for requesting complete data set information.

Individual Data Set Transfer object (73hex — one instance per data set)

Defines attributes for getting/setting sequence numbers and requesting data sets.

Discrete Output Point object definition (09hex — 4 instances; one instance per digital output)

Defines attributes for setting digital output configurations.

Resetting to factory settings

Resetting to factory settings

Guides through resetting the UE410-EN to factory settings.

Troubleshooting

Troubleshooting

Provides common errors, causes, and remedies for the EtherNet/IP Gateway.

Description of the data sets

Data sets 1-5

Details the fixed compilation of data sets 1-5.

Data set 6, can be compiled by the user

Explains how to compile contents of Data set 6.

PROFINET IO Gateway

Interfaces and operation

Covers interface and operational aspects of the PROFINET IO Gateway.

Basic configuration — assigning an IP address

Guides through assigning an IP address via web server or PROFINET standard.

PROFINET IO conform

Explains PROFINET IO conformance and address assignment steps.

PROFINET configuration of the gateway — how the data are transferred

Outlines steps for configuring communication between PLC and gateway.

STEP 1 — Install the generic station description file (GSD file)

Details the installation of the GSD file into the hardware catalogue.

STEP 2 — Add the gateway to the project

Explains adding the gateway to the PLC project's hardware configuration.

STEP 3 — Configure the properties of the gateway

Details configuring gateway properties like update time for cyclic IO data.

STEP 4 — Assign the device name

Explains how to specify the gateway's PROFINET IO device name.

PROFINET configuration of the gateway — which data are transferred

Cyclic data

Explains how Flexi Classic IO modules are represented as data sets in the PROFINET IO catalogue.

Acyclic data — record read

Explains how to read Flexi Classic system diagnostic data as records.

Data set 6, can be compiled by the user

Explains compiling data set 6 for efficient PLC memory management.

Alarms

Describes how alarms are read through the PROFINET IO alarms infrastructure.

Status of the interfaces

Status of the interface to the PLC

Provides statistical and diagnostic data of the PLC interface via web server.

Status of the Flexi system

Explains how to view Flexi Classic module diagnostics via web server.

Resetting to factory settings

Resetting to factory settings

Guides through resetting the UE410-EN to factory settings.

Troubleshooting

Troubleshooting

Provides common errors, causes, and remedies for the PROFINET IO Gateway.

Error type definitions in PROFINET IO

Error type definitions in PROFINET IO

Matches PROFINET IO error types to appropriate messages.

Technical specifications

Technical specifications fieldbus

Details technical specifications for PROFIBUS and CANopen fieldbuses.

DeviceNet

Details technical specifications for the DeviceNet fieldbus.

Modbus/TCP, EtherNet/IP, PROFINET IO

Details technical specifications for Modbus/TCP, EtherNet/IP, and PROFINET IO interfaces.

Technical specifications, supply circuit

Lists technical specifications for the supply circuit.

Technical specifications application diagnostic outputs

Lists technical specifications for application diagnostic outputs.

General technical specifications

Covers general technical specifications like terminals, fieldbus, and climatic conditions.

Dimensional drawing

Dimensional drawing

Provides dimensional drawing of the Flexi Classic gateways.

Device overview/part numbers

Device overview/part numbers

Lists device types, fieldbus, terminals, and part numbers.

Accessories/spare parts

Details accessories and spare parts.

PROFIBUS master simulator

Details the PROFIBUS master simulator accessory.

CD-ROM Flexi Classic

Describes the content of the Flexi Classic CD-ROM.