SICK Master Data Analyzer User Manual

MAINTENANCE AND REPAIRS 8
105
8020065-ZLP4/2017-08-10|SICK
Subject to change without notice
OPERATING INSTRUCTIONS | Master Data Analyzer
8.2.1 Replacing the hand-held scanner (only in operating mode with bar code scanning)
The hand-held scanner is available under part number 6050652.
Disconnecting the connecting cable
1. Remove the defective hand-held scanner from its holder.
2. Press down on the retaining lug of the sealing ring.
3. Remove the connecting cable from the faulty hand-held scanner.
Fig. 53: Replacing components – Hand-held scanner
Connecting a replacement device
1. Insert the connecting cable into the replacement device until you hear the click of the
interlocking device.
2. Place the hand-held scanner in the holder of the MDA.
8.2.2 Replacing the display
A replacement display is available under part number 1071521.
Fig. 54: Replacing components – Display (removing the cables)
▸
Before replacing the display, you should make a note of how the cables are assigned to
the connections.
▸
Unused connections are covered with protective caps. Leave these protective caps in
place.
Notes

SICK Master Data Analyzer Specifications

General

Measurement Principle	Optical
Accuracy	±0.1% of measured value
Resolution	0.01% of measured value
Output Interface	Ethernet, RS-232, USB
Power Supply	24 V DC
Operating Temperature	0°C to +50°C
Protection Class	IP65

Summary

Safety

Qualified safety personnel

Specifies the necessary qualifications for personnel operating the system.

Applications of the system

Intended use

Defines the proper usage of the Master Data Analyzer and lists non-intended uses.

General safety notes and protective measures

Provides general safety guidelines, hazard symbols, and protective measures.

Dangers connected with handling of the device

Details potential hazards related to electrical current, transport, installation, and operation.

Transport, assembly, and mounting

Transporting the MDA to its location of use

Unpacking and setting up the device

Electrical installation

Connections on the MDA

Connecting the MDA to the supply voltage

Provides instructions for connecting the Master Data Analyzer to the power supply.

Connecting the MDA to the target network

Connecting the WLAN adapter

Commissioning

Starting the MDA

Covers initial startup procedures and checking operational readiness.

Preparing the configuration PC

Guides on connecting the PC, service/data interfaces, and installing SOPAS software.

Adding the MDA to the SOPAS project

Explains how to search for and add the MDA controller to a SOPAS project.

Transferring the controller to a SOPAS project

Details adding the detected controller to the SOPAS project and loading device drivers.

Setting the controller to online

Describes establishing an online connection between the SOPAS project and the controller.

Configuring the MDA in SOPAS

Guides on configuring the MDA parameters using the project tree structure.

Incorporating the MDA controller into the customer’s network

Explains how to issue the data interface IP address for network integration.

Testing the server connection

Details how to test the connection between the controller and the customer server in SOPAS.

Storing connection data for the customer server

Guides on storing FTP connection data for transmitting measurement results.

Saving data permanently

Performing a test run

Explains how to perform a test run to verify system functionality and data output.

Setting up the IP camera

Configuring the WLAN module

Operation

Safety information

Provides critical safety warnings and requirements for operating the Master Data Analyzer.

Steps for preparing for your first measurement

Structure of the measurement window

Moving the measurement gantry to a start position

Positioning a measuring object

Performing measurements

Covers starting the measurement process, scanning bar codes, and weighing objects.

Checking the measurement results

Transmitting measurement results

Details direct data output, internal saving, and restoring server connections.

Performing new measurements

Repeating incorrect measurements

Explains how to repeat measurements due to incorrect positioning or errors.

Configuration

Covers logging into the configuration area and general settings.

Maintenance and repairs

Maintenance intervals

Visual inspection for mechanical and electrical damage

Replacing components

Provides general safety guidelines and procedures for replacing system components.

Fault diagnosis

Response to faults

Advises on immediate actions to take when a malfunction is detected.

Status indicator on the display

Overview of status messages

Status indicators for components

Technical specifications

System data sheet

Data interface