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Siemens SIMOTION D410 Commissioning Manual
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SIMOTION
SIMOTION D410
Commissioning Manual
Valid for SIMOTION D410 DP and D410 PN
04/2014
Preface
Safety instructions
1
Description
2
Commissioning (hardware)
3
Parameter assignment /
addressing
4
Commissioning (software)
5
Maintenance and service
6
Diagnostics data
7
Configuring drive-related I/
Os (without symbolic
assignment)
A
Standards and approvals
B
ESD guidelines
C
2
Table of Contents
Default Chapter
3
Description
3
Preface
3
Table of Contents
7
1 Safety Instructions
13
Fundamental Safety Instructions
13
General Safety Instructions
13
Safety Instructions for Electromagnetic Fields (EMF)
17
Handling Electrostatic Sensitive Devices (ESD)
17
Industrial Security
18
Residual Risks of Power Drive Systems
18
Specific Safety Information for SIMOTION D410
20
2 Description
21
System Overview
21
System Components
23
SIMOTION D410 DP Display
28
SIMOTION D410 PN Display
31
The Compactflash Card
33
Licensing
35
3 Commissioning (Hardware)
37
Prerequisites for Commissioning
37
Inserting the Compact Flash Card
37
Switching on the Power Supply
39
RESET Button
40
User Memory Concept
41
SIMOTION D410 Memory Model
41
Properties of the User Memories
42
Operator Actions and Their Impact on User Memory
44
4 Parameter Assignment / Addressing
53
Software Requirements
53
Creating a Project and Configuring the Communication
53
Creating a SIMOTION Project and Inserting a SIMOTION D410
53
Configuring the Properties of the PROFINET Interface
55
Configuring the PROFIBUS PG/PC Interface (Only for D410 DP)
56
Configuring the Ethernet PG/PC Interface (Only for D410 PN)
58
Representation in HW Config
60
Configuring the PROFIBUS DP Interface (Only D410 DP)
61
General Information about PROFIBUS DP Communication
61
Assignment of the PROFIBUS Addresses in HW Config
62
Operating SIMOTION D410 on PROFIBUS DP
62
Creating a New PROFIBUS DP Subnet
63
Setting the DP Cycle and System Cycle Clocks
64
Rules for SIMOTION D410 DP
65
Operating the PROFIBUS Interface (X21) as an MPI Interface
66
Configuring PROFINET (Only for D410 PN)
67
General Information about PROFINET Communication
67
Operating SIMOTION D410 PN on PROFINET
67
Setting the Send Cycles and System Clocks
70
Rules for SIMOTION D410 PN
71
5 Commissioning (Software)
75
Overview of Commissioning
75
Symbolic Assignment / Adaptation
75
Procedure When Commissioning
79
Important Functions for the Project Handling During Commissioning
80
Configuring the System in Offline Mode
81
Overview
81
Accessing the Drive Wizard
82
Configuring the Components
82
Downloading the Project to the Target System
89
Loading a Project Created Offline to the Compactflash Card
90
Downloading the Project Incl. Sources and Additional Data
91
Archiving a Project on the Compactflash Card (Zip File)
92
Performing an Online Configuration
93
Overview
93
Establishing the Online Connection
93
Starting Automatic Configuration
94
Editing SINAMICS Components
97
Download the Project to SIMOTION D410
98
Additional Information on Configuring the SINAMICS Integrated
98
Setting DP Slave Properties
98
Using Vector Drives
100
Set Time of Day
102
SINAMICS Diagnostic Buffer
104
Acyclic Communication with the Drive
105
Control Properties and Performance Features
106
Current Controller Cycle Clocks <> 125 Μs / Use of Output Cams and Measuring Inputs
107
Testing the Configured Drive Using the Drive Control Panel
108
Creating and Testing an Axis
110
Overview of SIMOTION Engineering
110
Creating an Axis with the Axis Wizard
111
Testing an Axis with the Axis Control Panel
118
Setting up Addresses and Message Frames
120
Setting up Communication for Symbolic Assignment
121
Message Frame Configuration
121
Integrating Additional Encoders (Optional)
125
General Information
125
Configuring Additional Encoders on the Drive
126
Connecting Additional Encoders Via PROFIBUS/PROFINET
126
Symbolic Assignment of I/O Variables (Profidrive Message Frame / Drive Parameters)
127
Assignment to the Profidrive Message Frame of the to Axis
127
Assignment to Drive Parameters
127
Configuring Drive-Related I/Os (with Symbolic Assignment)
131
Configuring I/O Terminals
132
Configuration of SIMOTION D410 I/Os (Terminal X121)
133
Configuration of Cu3Xx/Tb30/Tmxx I/Os
134
Configuring Technology Objects and I/O Variables
134
Configuring Global Measuring Inputs
134
Configuring Local Measuring Inputs
135
Configuring Output Cams / Cam Tracks
136
Configuration of I/Os (Variables / to Axis)
137
Creating a DMC20/DME20
139
Hub Properties
139
Creating a DRIVE-Cliq Hub
140
Creating and Programming TM41
140
Overview
140
Configuring TM41 at SINAMICS Integrated
141
Optimizing the Drive and Controller
142
Overview of Automatic Controller Setting
142
Automatic Speed Controller Setting
143
Automatic Position Controller Setting
144
Measuring Functions, Trace, and Function Generator
145
Manual Speed Controller Optimization
147
Downloading and Saving SIMOTION User Data
150
Deleting Data
152
Overview of Data Deletion
152
Resetting the Memory of SIMOTION D410
152
Deleting User Data from the Compactflash Card
155
Restoring the Default Settings of SINAMICS Integrated
156
Restoring the Default Settings of SIMOTION D410
156
System Shutdown
157
Configuring Safety Integrated Functions
158
6 Maintenance and Service
163
Overview
163
Replacing Modules (Spare Part Scenario)
167
Spare Parts Replacement for SIMOTION D410
167
Removing and Replacing the SIMOTION D410
168
Replacing DRIVE-Cliq Components
170
Replacing the Fan
172
Replacing the Compactflash Card
174
Adapting a Project (Upgrading the Project / Replacing the SIMOTION Controller)
174
Overview
174
Creating Backup Copies (Project/Cf)
175
Backing up User Data (Backup Variables)
175
Upgrading a User Project to the New SCOUT Version
177
Platform Replacement Via XML Export/Import
178
Preparing for a Device Replacement
179
Replacing a Device in HW Config
180
Upgrading Technology Packages
181
Upgrading the Device Version of SINAMICS S120 Control Units
184
Upgrade the Libraries
185
Save Project, Compile and Check Consistency
185
Performing a Firmware and Project Update
186
Upgrading the Compactflash Card's Bootloader
186
Update - Preparatory Measures
186
Update Via SIMOTION IT Web Server
187
Upgrade Via Device Update Tool (Upgrading SIMOTION Devices)
188
Update Via Compactflash Card
190
Backup of the CF Card Data
190
Update Via CF Card
191
Upgrading SINAMICS
192
Downloading the Project to the Target System
193
SIMOTION Compactflash Card
194
Replacing the Compactflash Card
194
Writing to a Compactflash Card
195
Formatting the Compactflash Card
196
Bootloader on the Compactflash Card
196
Recommended Method of Handling Compactflash Cards
198
Card Reader for CF Cards
198
7 Diagnostics Data
199
Diagnostics by Means of LED Displays
199
Diagnostic Data and Non-Volatile SIMOTION Data
203
Overview
203
Backup of Diagnostic Data and Non-Volatile SIMOTION Data
203
Diagnostic Data
203
Non-Volatile SIMOTION Data (Retain Data)
204
Procedure for Backing up During Operation
204
Procedure for Backing up During Startup
205
Storing Data
207
Diagnostics Via Websites
208
Deleting/Restoring Non-Volatile SIMOTION Data
209
Back up Diagnostic Data and Non-Volatile SIMOTION Data Via the Web Server
211
Additional Service and Diagnostics Options
212
SIMOTION Task Profiler Application
212
Diagnostics Via the SIMOTION IT Web Server
212
Configuring Drive-Related I/Os (Without Symbolic Assignment)
215
Overview
215
Local and Global Measuring Inputs
215
A.1 Overview
215
Configuring Local Measuring Inputs
217
Standards and Approvals
219
General Rules
219
B.1 General Rules
219
Device-Specific Information
220
ESD Guidelines
221
ESD Definition
221
Electrostatic Charging of Individuals
221
C.1 ESD Definition
221
Basic Measures for Protection against Discharge of Static Electricity
222
Index
223
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Siemens SIMOTION D410 Specifications
General
Brand
Siemens
Model
SIMOTION D410
Category
Control Unit
Language
English
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