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Siemens SIMOTION D4x5-2 DP/PN

Siemens SIMOTION D4x5-2 DP/PN
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SIMOCRANE
SC integrated STS, GSU
Operating Instructions
valid for:
SIMOCRANE SC integrated STS, GSU
V3.0
07/2019
A5E48271265B AA
Preface
Fundamental safety
instructions
1
System description
2
Overview of the software
3
Communication interface to
SIMATIC S7
4
Configuration
5
Sway Control function
description
6
TLS control function
description
7
SIMOCRANE CeCOMM
commissioning and
diagnostic program
8
Commissioning AddOn
Software
9
Alarm, error, and system
messages
10
Parameters
11
Appendix
A

Table of Contents

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Siemens SIMOTION D4x5-2 DP/PN Specifications

General IconGeneral
Product type designationSIMOTION D4x5-2 DP/PN
Power Supply24 V DC
Communication InterfacesPROFIBUS DP, PROFINET, Ethernet
PROFIBUS DP interfaceYes
PROFINET interfaceYes
Number of AxesUp to 64 axes

Summary

Preface

Introduction

Describes the sway control system, its basis, and application.

Target group

Identifies the intended audience for this document.

Benefits

Outlines the advantages and information provided by this manual.

Prerequisite (scope of validity)

Lists required hardware and software versions for manual use.

Fundamental safety instructions

General safety instructions related to the hardware

Instructions on electrical safety, energy sources, and handling of equipment.

General safety instructions related to software

Guidance on observing safety instructions and managing parameter settings.

Warranty and liability for application projects

Disclaimer regarding the binding nature and customer-specific solutions.

Industrial security

Recommendations for protecting plants, systems, and networks against cyber threats.

Additional specific security measures

Information on incorporating Siemens Industrial Security functions.

System description

Introduction

Explains the purpose and benefits of the sway control system.

System overview

Details system requirements, design, applications, and communication paths.

Overview of operating modes, functions and required licenses

Summarizes operating modes, their functions, and associated licenses.

Product structure

Outlines the software package contents, including DCC and FB libraries.

Scope of supply

Lists the items included in the SIMOCRANE SC integrated STS, GSU package.

Overview of the software

Application projects

Describes the STS and GSU application projects included in the scope of delivery.

AddOn software structure

Explains the structure of the SCOUT part of the project, including DCC and FB libraries.

Sway control function blocks

Details the DCC blocks for sway control, firmware version, and configuration.

AddOn FB library

Details the AddOn Function Block library and its nomenclature.

Communication interface to SIMATIC S7

SIMATIC S7 SIMOTION D for AddOn

Describes common signals exchanged between SIMATIC S7 and SIMOTION D.

SIMOTION D for AddOn SIMATIC S7

Details status words and error messages exchanged with SIMOTION D.

Configuration

Requirement

Outlines prerequisites for installing AddOn technology, including projects and versions.

Overview of the configuring steps to be performed

Lists the sequential steps for configuring the system.

Performing setup

Instructions for installing the AddOn DCC library.

Importing the (SCOUT) application project of the AddOn technology

Steps to import the SCOUT application project into the user project.

PROFINET configuration

Details configuring the PROFINET connection, including hardware and interface settings.

Copying the address list

Describes how to copy I/O arrays from the application project to the user project.

Copying the AddOn FB library

Instructions for copying and pasting the AddOn FB library into the user project.

Copying MCC source files

Details on copying AddOn and Camera MCC source files.

Inserting DCC blocks

Steps for updating DCC block library and inserting DCC charts.

Establishing the connection between Basic Technology and AddOn

Explains automatic connection establishment for velocity and position.

Connection between skew damping technology object and DCC block TLS2

Describes connecting the skew damping technology object with DCC block TLS2.

Linking the AddOn and Camera programs into the execution system

Instructions for integrating MCC charts into the execution system.

Saving, compiling, and checking consistency

Steps for saving, compiling, and performing consistency checks.

Downloading the user project to the CF card

Procedures for transferring the user project to the CF card.

Creating the license key and downloading it to the CF card

Steps for generating and transferring the license key.

Communication tests for the STS application project

Describes how to test communication between the crane control and sway control system.

Sway Control function description

Activation of the AddOn technology Sway Control in the Basic Technology

Explains how to activate Sway Control via the Basic Technology mode.

Sway Control operating modes

Describes the different operating modes of Sway Control.

Generating the TRAVEL control bit

Explains how the TRAVEL control bit is generated and managed.

Activatingdeactivating the sway control function

Covers calculation of pendulum deflection and activation/deactivation of sway control.

Drive activation and brake control

Recommends using status bits for drive activation and brake control.

Controlled stop

Explains the function of the CONTROLLED_STOP control bit.

Terminating a travel operation

Lists conditions under which a travel operation can be terminated.

Acceleration and deceleration behavior

Details how acceleration and deceleration affect sway control.

Immersion point

Explains internal and external immersion points and their settings.

Blocked regions

Explains how blocked regions are used to avoid collisions.

Collision protection - soft approach

Explains how soft approach function is activated and deactivated.

Position-dependent monitoring functions of semi-automatic mode (SAM) manual mode (MAN)

Explains monitoring functions based on region type and position.

Selection of the control method

Compares conventional and time-optimized control methods.

Target generator

Explains the functionality of the target generator for semi-automatic loading/unloading.

Special aspects of GSU applications

Compares STS and GSU crane types regarding various functions.

TLS control function description

Requirements

Details mechanical requirements for TLS with hydraulic and electric systems.

TLS modes and TLS functions

Explains different TLS modes and their associated functions.

Skew damping for damping skew oscillation function

Describes implementing skew damping using an electric drive.

Control of a cylinder movement

Details the activation and deactivation of position control for cylinders.

Controlling movement of the electric drive

Explains controlling movement of the electric drive for skew axis.

SIMOCRANE CeCOMM commissioning and diagnostic program

Installing

Instructions for installing the SIMOCRANE CeCOMM program on the PC.

Design and operation

Describes the user interface layout and available functions.

Establishing a connection to the device

Steps to establish a connection to the target device via IP address.

Menu bar

Explains the functions available in the menu bar.

Calculations

Details tools for calculating position, speed parameters, and pendulum length.

Monitor (tab)

Explains the functions of the Monitor tab for parameterization and status checks.

Sway Control monitors

Details important status displays for Sway Control.

TLS monitors

Explains signal naming conventions for TLS.

Editing AddOn parameters

Describes how to edit AddOn parameters using SIMOCRANE CeCOMM.

File manager

Explains how to edit, copy, rename, and delete files.

Diagram - trace function

Details the interface for recording, loading, and saving curves.

Logger

Details the logger function for recording crane movements and data.

Commissioning AddOn Software

Requirements

Lists general requirements for commissioning, including system components and software setup.

Communication of the camera measuring system via Ethernet

Explains the Ethernet connection for camera system communication.

Commissioning requirements for AddOn software

Details essential requirements for commissioning the AddOn software.

Sway control commissioning

Explains the method of operation and commissioning steps for sway control.

Commissioning TLS (hydraulic system)

Details system requirements and steps for commissioning TLS with a hydraulic system.

Commissioning TLS (hydraulic system with electric drive)

Outlines system requirements for commissioning TLS with electric drive.

Commissioning TLS (skew damping with electric drive only)

Lists system requirements for commissioning TLS skew damping with electric drive.

Alarm, error, and system messages

Following error monitoring

Explains error monitoring for trolley and hoist, including permitted deviation.

Velocity monitoring

Details monitoring of individual drive velocities and potential errors.

Monitoring of start of sway control

Describes warning E65 for sway control start conditions.

Monitoring the oscillation state

Explains monitoring of oscillation states for system analysis.

Error messages

Categorizes errors and provides general information.

Error list AddOn

Lists and categorizes errors specific to the AddOn software.

Parameters

Overview of the parameter list

Groups parameters by function: Trolley, Hoist, Sway Control, General, etc.

Option parameters

Explains how option parameters are identified and selected.

Trolley

Details parameters specific to the trolley's operation.

Hoist

Details parameters specific to the hoist's operation.

Sway control system

Details parameters related to sway control system configuration.

General

Covers general parameters like access code, configuration, and diagonal pull angle.

Travel characteristic

Details parameters related to travel characteristics and velocity.

Controlled variables

Details parameters for position controllers and following errors.

TLS

Details parameters related to TLS functions, including cylinder and skew drive settings.

Appendix

Service and maintenance

Provides selected notes on servicing and maintenance, and refers to other documentation.

References

Lists references to other relevant Siemens documentation.

List of abbreviations

Defines abbreviations used throughout the document.

Assignment of signal names

Compares signal names in software with interface descriptions.

Variable signals

Lists and describes variable signals used in the system.