SMC Networks PFCA7 Series - User Manual

No.PF※※-OMA1002
PRODUCT NAME
Flow Controller for Air
MODEL / Series / Product Number
PFCA7##
2023-12-20 14:49
DL145266

SMC Networks PFCA7 Series Specifications

General

Brand	SMC Networks
Model	PFCA7 Series
Category	Controller
Language	English

Summary

Safety Instructions

General Safety Warnings

General warnings about potential hazards, safety precautions, and operator qualifications.

Product Compatibility and Usage Limits

Responsibility for equipment compatibility and limitations on product usage beyond specifications.

Safety Instructions

Limited Warranty and Compliance Requirements

Details on product warranty, disclaimers, and compliance obligations for use and export.

Safety Instructions

Operator Safety and Precautions

Specific warnings regarding product handling, disassembly, and operation by trained personnel.

Safety Instructions

Handling Precautions and Cautions

Cautions on touching terminals, post-maintenance checks, and general handling guidelines.

Product Handling

Mounting Instructions

Guidelines for proper product mounting, including grounding and avoiding physical damage.

Wiring Method

Electrical Connections

Instructions for making electrical connections, including power status and cable routing.

Connector Pin Assignments (Lead Wire)

Pin assignments for the lead wire (ZS-53-A) connector.

Operating Environment

Adjustment and Operation

Maintenance Procedures

Instructions for performing regular maintenance and inspections on the product.

Model Indication and How to Order

Accessory and Option Configurations

Visual examples and part numbers for optional accessories like lead wires and brackets.

Product Parts Overview

Body Component Identification

Identification and functions of the main physical components of the product body.

Connector Pin Identification

Pin assignments for the product's main connector and lead wire.

Display Interface

Icon Status Indicators

Explanation of icons used for status indication like Key-lock, Output status, and IO-Link.

IO-Link Status and Communication Details

Details on IO-Link statuses, displayed content, and communication indication.

Definitions and Terminology

Key Terms (A-N)

Definitions for terms starting with A through N, covering product functions and specifications.

Key Terms (O-Z)

Definitions for terms starting with O through Z, covering product functions and specifications.

Mounting and Installation

Product Mounting and Piping

Instructions for mounting the product and connecting piping, including torque specifications.

Wiring Method

Electrical Connection Details

Detailed instructions for electrical connections, including wire colors and pin usage.

Circuit and Wiring Examples

Measurement Mode Overview

Sub Display Functionality

Explanation of the sub display content and how to select different views.

Mode Selection Navigation

How to navigate from Measurement Mode to Function, Control, or Key Lock modes.

Function Selection Mode

Navigating Function Settings

How to enter and navigate through various function settings (F0, F1, F99).

Returning from Function Settings

Procedures for returning to the Function Selection Mode or Measurement Mode.

Factory Default Settings Summary

System Settings (F0)

Overview of system settings including fluid, reference condition, units, I/O type, IO-Link, and PD invalid.

Output Settings (F1)

Details on setting the output mode for OUT1, including tolerance and delay times.

Measurement Settings (F10)

Settings for display resolution, available for specific model types.

Analogue Output Settings (F22)

Configuration of analogue output types and free span ranges.

Accumulated Flow Settings (F30)

Settings for accumulated flow functions, including storage interval and display mode.

Display Settings (F80)

Configuration options for display color, ON/OFF, rotation, brightness, and line name.

PIN Code Settings (F81)

Setting and managing PIN codes for key lock functionality.

Device Information (F91)

How to check device information such as model, serial number, and firmware version.

Input Check (F96)

How to check the status of analogue input signals.

Output Check (F98)

How to check the status of output signals.

Reset Settings (F99)

Procedure for resetting the product to factory default settings.

Control Selection Mode

How to change the flow rate control command method.

System Settings (F0)

Fluid Type Configuration

How to select the type of fluid being measured (Air, Argon, CO2).

Reference Condition Setup

How to set the reference conditions for measurements (STD or NOR).

Display Unit Configuration

How to select the units for displaying measurement values (L/min or cfm).

NPN;PNP Output Selection

How to configure the output type between NPN and PNP.

IO-Link Enable;Disable

How to enable or disable IO-Link communication.

Communication Error Output Data Setting

How to configure the output data behavior during IO-Link communication errors.

OUT1 Settings (F1 Switch1)

Output Operation Mode Selection

How to select and configure the output operation mode for OUT1.

Limit Deviation Tolerance Setup

Setting the tolerance value for deviation in limit tolerance mode.

On-Delay Time Setting

Setting the ON-delay time for the switch output.

Off-Delay Time Setting

Setting the OFF-delay time for the switch output.

Accumulated Threshold Value Setting

Setting the threshold value for accumulated output modes (Accum P/N).

Measurement Settings (F10)

Display Resolution Configuration

How to select between high and low display resolution for specific models.

Analogue Output Settings (F22)

Analogue Output Type Configuration

Setting the output type (voltage) for analogue output.

Analogue Free Span Function Setup

Setting the flow value for the analogue output's free span.

Accumulated Flow Settings (F30)

Accumulated Value Hold Function Setup

Configuring how and when the accumulated flow value is stored.

Accumulated Measurement Direction

Setting the direction for accumulated measurements (increment or decrement).

Automatic Accumulation Shut-off

Enabling or disabling automatic shut-off for accumulation.

Display Settings (F80)

Display Colour Configuration

Selecting the color scheme for the display characters and background.

Display OFF Mode Configuration

Configuring the display to turn off after a period of inactivity.

Display Rotation Angle

Setting the rotation angle of the display.

Display Brightness Adjustment

Adjusting the brightness level of the display.

Line Name Display Setup

Setting a custom line name to be displayed on the screen.

PIN Code Settings (F81)

PIN Code Management

Enabling, disabling, and setting the PIN code for key lock functionality.

PIN Code Verification and Entry

Procedures for verifying and entering a new PIN code.

Device Information Check (F91)

Viewing Device Details

How to check device information across multiple pages.

Input Signal Check (F96)

Output Signal Check (F98)

Normal Output Signal Status

Checking the current output signal status.

Forced Output Signal Test

Forcibly changing the output signal to test its operation.

Output Check Item Details

Resetting to Factory Defaults (F99)

Flow Rate Control Mode Selection

Remote Control Mode

Explanation of remote control via analogue input or IO-Link.

Local Control Mode

Explanation of local control via push button operation.

Local Control Timing Settings

Setting the timing for applying the local flow rate setting value.

Local Flow Rate Value Setting

Setting the local flow rate value using push buttons.

Local Control Start Time Setting

Setting the time delay before local control operation begins after power-up.

Key-Lock Mode for Button Operation Limit

Unlocking the Device

Unlocking the device to allow button operations.

Locking the Device

Locking the device to prevent button operations.

Unlocking Procedure

Procedure for unlocking the device, with or without a PIN code.

Other Settings

Reset Operation

Resetting accumulated flow or peak/bottom values.

Zero-Clear Function

Clearing the measured flow rate display value to zero.

Maintenance

IO-Link Function Overview

Description of IO-Link communication capabilities, product status monitoring, and data storage.

IO-Link Communication Specifications

Technical specifications for IO-Link communication.

Process Data Overview

Input Process Data (PD_IN)

Details of input process data, including bit offsets and items.

Output Process Data (PD_OUT)

Details of output process data, including bit offsets and items.

Commanded Flow Rate Output Details

Details on the commanded flow rate output, including bit offset and remarks.

Measured Flow Value Input Details

Details on instantaneous and accumulated flow measurement values.

Command Value (PD_OUT) Ranges

Details on commanded flow rate and PD value ranges.

Process Data Conversion Formulas

IO-Link Parameter Settings

IODD File Information

Description of the IODD file and its contents for product configuration.

Service Data Parameters

Details on parameters accessible via simple access or ISDU.

Direct Parameters Page 1

Table of direct parameters, including DPP1 address, Vendor ID, and Device ID.

ISDU Parameters

Table of ISDU parameters with index, parameter name, and initial value.

System Commands

Commands for device operations like reset, zero clear, and restore.

Device Access Lock Parameters

Conditions for device access lock (key lock, DS lock).

Device Status Parameters

Readable device statuses like normal operation, maintenance required, or failure.

Device Detail Status Parameters

Detailed event information for device statuses, including error codes.

Product Parameters

Unit and Display Settings

Configuration of units, display colour, and line name settings.

Output Configuration

Settings for switch output type, OUT1 mode, delay times, and accumulated threshold.

Fluid and Reference Settings

Configuration of fluid type, reference condition, and accumulation direction.

Display and Control Settings

Settings for display resolution, rotation, brightness, OFF mode, and control selection.

PIN Code and Security Settings

Settings for PIN code validation, entry, and display OFF mode.

Advanced Parameter Settings

Settings for accumulated value hold, auto shut-off, and communication error output.

Operational and Test Parameters

Parameters for tracking operation time and performing output/communication tests.

Flow Rate Measurement Parameters

Parameters related to flow rate PD, peak, bottom values, and accumulation.

Troubleshooting

Display Issues

Troubleshooting steps for when the display is off or partially missing.

Flow and Control Accuracy Problems

Troubleshooting for issues where flow does not start, is unstable, or has accuracy problems.

Output and Input Signal Issues

Troubleshooting for problems with analogue/switch output and analogue input.

Operational Issues and Unit Selection

Troubleshooting for unresponsive buttons, unit selection, and IO-Link mode transitions.

IO-Link Communication Troubleshooting

IO-Link Indicator Light and Connection Issues

Troubleshooting for IO-Link indicator light status and connection problems.

Data Swapping and Version Mismatch Issues

Troubleshooting for data swapping due to byte assignment and IO-Link version mismatches.

Warning and Error Display

Warning Displays and Descriptions

Displays and descriptions of warning conditions like HHH, LLL, and accumulated value issues.

Automatic Shut-off Warning

Warning display and troubleshooting for automatic shut-off due to accumulated value limits.

Analogue Input and Control Status Warnings

Warnings for analogue input exceeding limits, being absent, or control status waits.

Output PD Range Warning

Warning when the output PD is outside the specified range.

Error Displays

System and Over Current Errors

Troubleshooting for system errors and over current errors in switch output.

Zero Clear, Version Mismatch, and Control Errors

Troubleshooting for zero clear, IO-Link version mismatch, and control errors.

Close and Power Supply Voltage Errors

Troubleshooting for close errors and abnormal power supply voltage errors.

Specifications

Fluid and Flow Specifications

Specifications related to applicable fluids, temperature range, and flow rates.

Control and Analogue I;O Specifications

Specifications for control accuracy, repeatability, analogue input/output, and impedance.

Electrical, Pressure, and Output Specifications

Electrical, pressure, and switch output specifications including voltage, current, and operating pressure.

Display, Environmental, and Standard Specifications

Display modes, environmental resistance, standards compliance, and piping specifications.

Material and Weight Specifications

Specifications for materials in contact with fluid and product weights.

Lead Wire Cable Specifications

Detailed specifications for the M12 connector lead wires.

Characteristics Data

Flow Rate vs. Analogue Input Characteristics

Graph and table showing how analogue input values convert to commanded flow rates.

Flow Rate vs. Analogue Output Characteristics

Dimensions

PFCA7#-C4;C6;C8;N7 Model Dimensions

Dimensional drawings for PFCA7#-C4, C6, C8, and N7 port size models.

PFCA7#-#1;2 Model Dimensions

Dimensional drawings for PFCA7#-#1 and PFCA7#-#2 models.

Bracket Dimensions

Dimensional drawings for the ZS-40-L and ZS-53-G brackets.

Lead Wire Connector Dimensions

Dimensional drawings and pinouts for ZS-53-A and ZS-53-D lead wire connectors.