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Z001019/0_6_July 2008 Page ENGINE - 1

01 ENGINE

SERVICE MANUAL MARINE ENGINES

01 ENGINE

Table of Contents

01.00 Engine timing, engine mount ......................................................................... 3

01.00.01 Lock crankshaft ................................................................................................. 3

01.00.02 Exchange camshaft housing cover sealing ........................................................6

01.00.03 Maintenance timing-belt exchange.................................................................... 7

01.00.04 Remove timing belt........................................................................................... 15

01.00.05 Timing adjustment procedure for dismantled engine....................................... 16

01.00.06 Replace engine mount and engine bracket ......................................................26

01.01 Cylinder block................................................................................................ 28

01.01.01 Replace valves ................................................................................................ 28

01.01.02 Adjust valve clearance .................................................................................... 30

01.01.03 Replace valve guide ........................................................................................ 30

01.01.04 Replace pressure regulating valve for oil cooling jet ....................................... 31

01.01.05 Replace stud bolt for unit injector .................................................................... 32

01.01.06 Replace dowel pin for positioning of unit injector ............................................ 33

01.01.07 Replace dowel pin for positioning of camshaft housing................................... 34

01.01.08 Replace external screw adaptor for oil cooler ................................................. 35

01.01.09 Replace coolant supply pipe ........................................................................... 35

01.01.10 Mount frame seal ............................................................................................ 36

01.02 Crankshaft, bearing, vibration damper......................................................... 38

01.02.01 Replace crankshaft.......................................................................................... 38

01.02.02 Replace gear for oil pump drive ...................................................................... 42

01.03 Flywheel, housing ......................................................................................... 43

01.03.01 Replace flywheel housing................................................................................ 43

01.03.02 Replace flywheel ..............................................................................................44

01.03.03 Replace adapter ring ....................................................................................... 45

01.04 Piston and connecting rod ........................................................................... 46

01.04.01 Dismantle piston and connecting rod .............................................................. 46

01.05 Camshaft, housing, valve gear..................................................................... 48

01.05.01 Replace camshaft housing .............................................................................. 48

01.05.02 Replace valve stem gasket (on engine assembly) .......................................... 52

01.05.03 Replace control rack........................................................................................ 54

01.05.04 Replace camshaft ........................................................................................... 56

01.05.05 Replace rocker arm shaft ................................................................................ 58

01.05.06 Replace radial shaft seal of camshaft ............................................................. 59

01.05.07 Replace cam follower ...................................................................................... 60

01.05.08 Replace retainer of cam follower..................................................................... 61

01.05.09 Replace valve adjusting element..................................................................... 62

ToC

Brand	STEYR
Model	4 CYLINDER
Category	Engine
Language	English

STEYR 4 CYLINDER User Manual

Table of Contents

Questions and Answers:

STEYR 4 CYLINDER Specifications

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