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Suzuki RM-Z250 - Page 89

Suzuki RM-Z250
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ENGINE REMOVAL AND INSTALLATION 5-5
Remove the master cylinder rod pin X.
Remove the brake pedal pivot bolt Y and return spring Z.
Remove the kick starter lever \ by removing its bolt [.
Remove the gearshift lever ]. (9-3)
NOTE:
Mark A the gearshift shaft head at which the gearshift lever slit
set for correct reinstallation.
Remove the engine sprocket cover ^ and front chain guide
plate a.
Remove the drive chain clip b, and release the drive chain
c.
Remove the snap ring d and engine sprocket e.
09900-06107: Snap ring remover (Open type)
Remove the engine mounting upper brackets g by removing
their bolts and nut f.
Remove the engine mounting front brackets i, by removing
their bolts and nuts h.
NOTE:
Do not lose the shim between left engine mounting front bracket
i and engine.
Remove the engine mounting bolt and nut j.
Remove the swingarm pivot shaft nut k and washer l.
Extract three quarters of the swingarm pivot shaft m so as to
keep the swingarm in position.
NOTE:
The swingarm will come off when the swingarm pivot shaft m is
completely removed.
Remove the engine from the frame.

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