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Thermo Electron 48C - User Manual

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MODEL 48C
GAS FILTER CORRELATION CO ANALYZER
INSTRUCTION MANUAL
P/N 42P255
THERMO ELECTRON CORPORATION
ENVIRONMENTAL INSTRUMENTS
27 FORGE PARKWAY FRANKLIN MASSACHUSETTS 02038
(866) 282-0430 Toll Free
(508) 520-0430 International
(508) 520-1460 Fax
www.thermo.com/eid
3Mar2004
The 220V option complies with 89/336/EEC directive for electromagnetic compatibility.

Table of Contents

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Thermo Electron 48C Specifications

General IconGeneral
BrandThermo Electron
Model48C
CategoryMeasuring Instruments
LanguageEnglish

Summary

CHAPTER 1 INTRODUCTION

Principle of Operation

Explains the GFC CO Analyzer's measurement principle based on infrared absorption.

CHAPTER 2 INSTALLATION

Lifting and Unpacking

Provides guidelines for safely handling and unpacking the instrument.

Setup Procedure

Details the steps for connecting sample and exhaust lines and initial setup.

CHAPTER 3 OPERATION

User Interface and Software

Describes the front panel display, pushbuttons, and overall software navigation.

Range and Unit Configuration

Covers setting gas units, CO ranges, and custom ranges for measurements.

Averaging Time and Calibration Factors

Explains setting averaging times and calibration factors like background and span.

Instrument Controls and Diagnostics

Details settings for temperature/pressure correction, baud rate, diagnostics, and alarms.

Service Mode Operations

Explains how to access and use the service mode for advanced functions.

CHAPTER 4 CALIBRATION

Required Equipment and Standards

Lists necessary equipment like CO standards and zero air generators for calibration.

Calibration Procedures

Outlines steps for zero and span calibration, including connecting the instrument.

Multi-Point Calibration and Checks

Details multi-point calibration, creating calibration curves, and periodic checks.

CHAPTER 5 PREVENTIVE MAINTENANCE

Recommended Spare Parts

Lists essential spare parts for maintaining the instrument's performance.

Optics Cleaning

Provides instructions for cleaning the instrument's optical components.

Component Maintenance

Covers replacement procedures for key components like the IR source and pump.

CHAPTER 6 TROUBLESHOOTING

Troubleshooting Guide

Offers solutions for common malfunctions and their possible causes.

CHAPTER 7 SERVICING

Safety Precautions

Emphasizes static electricity protection and safe handling of internal components.

Replacement Parts List

Details part numbers for major subassemblies and components.

Component Replacement Procedures

Step-by-step guides for replacing key components like IR source, motors, and boards.

Adjustments and Troubleshooting Support

Procedures for analog output adjustments, pressure/temperature calibration, and service contacts.

Fuse Replacement

Instructions for replacing instrument fuses.

CHAPTER 8 THEORY OF OPERATION

Electronics and Subassemblies

Explains the function of major electronic boards and physical subassemblies.

Software Operation

Describes the instrument's menu-driven software and operational logic.

CHAPTER 9 OPTIONAL EQUIPMENT

Rack Mounts and Handles

Details options for mounting the instrument in relay racks.

Internal Valves and Remote Activation

Covers zero/span/sample valves and remote control via contact closure.

Status Outputs and Current Outputs

Explains instrument status signals and 4-20 mA isolated current outputs.

Filters, Purge Housing, and Handles

Describes optional filters, purge housing, and instrument carrying handles.

APPENDIX A WARRANTY

Warranty Terms and Conditions

Outlines the product warranty period, coverage, and exclusions.

APPENDIX B RS-232 COMMANDS

Connection and Data Format

Details RS-232/485 connection requirements and data communication format.

Command Categories

Explains command structure and provides examples for various functions like calibration and configuration.

Record Management Commands

Covers commands for setting and retrieving instrument data records.

APPENDIX C SCHEMATICS

PC Board Schematics List

Lists schematics for all standard and optional printed circuit boards.

APPENDIX D PUMP MAINTENANCE

Pump Maintenance Procedures

Provides instructions for the maintenance of the instrument's pump.

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