Thermo King SB-210+ - Safety Precautions; General Safety Practices

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Introduction

12

Introduction

12

Table of Contents

Table of Contents4
List of Figures8
Introduction12
Safety Precautions14
- General Safety Practices14
- Automatic Start/Stop Operation15
- Electrical Hazard15
- Refrigerant15
- Refrigerant Oil16
- First Aid16
  - First Aid-Refrigerant16
  - First Aid-Refrigerant Oil16
- Safety Decals and Locations17
- Figure 1:ELC (Extended Life Coolant) Nameplate (Located on Expansion Tank in Units Equipped with ELC)17
- Figure 2:Belt Warning (Located on Condenser Housing)17
- Figure 3:Belt Replacement Caution (Located on Condenser Housing)17
- Figure 4:Automatic Start Caution18
- Figure 5:Fan Caution (Locations Vary Depending on Model. Decals Are Located Near Areas that Contain Fans Which Can Cause Severe Injuries When Unit Automatically Starts.)18
- Figure 6:Door Latch Warning (Located on Curbside Door)19
EPA Emission Control System Warranty20
Statement20
- Responsibilities21
  - Thermo King Corporation Responsibilities21
  - Owner Responsibilities22
- Limitations22
Unit Description24
- Unit Overview24
- Figure 7:Front View24
- Design Features25
- Diesel Engine27
- Figure 8:TK486V (TK486VH Is Similar) Tier 227
- ELC (Extended Life Coolant)28
- Emi 300028
- Thermo King X430L Reciprocating Compressor29
- Electronic Throttling Valve29
- Figure 9:Compressors29
- SMART REEFER 2 (SR-2) Control System30
Table of Contents35
- Opening the Front Doors35
- Closing the Front Doors36
- Engine Compartment Components37
- Figure 13:Engine Compartment37
- Unit Protection Devices38
- Figure 14:Control Box with Service Door Open40
- Figure 15:Control Box with Control Box Door Open41
- Figure 16:Interface Board41
Remote Status Display (Optional)42
- Figure 17:Remote Status Display (All Leds Shown)42
- Figure 18:Normal Operation no Alarms42
- Figure 19:Check Alarm43
- Figure 20:Shutdown Alarm43
- Figure 21:Remote Status Display with Fuel Level44
- Figure 22:Remote Status Display with Fuel Level and Temperature44
Manual Pretrip Inspection (before Starting the Unit)46
Operating Instructions48
- Figure 23:SR-2 HMI Control Panel48
- SMART REEFER 2 (SR-2) Controller Overview48
- Figure 24:Control Box with Service Door Open49
- HMI Control Panel50
  - Control Panel Display50
  - Figure 25:Control Panel Display and Keys50
  - Control Panel Keys51
- Figure 26:Press on Key52
- Turning Unit on52
- Figure 27:Turning Unit on Screen Sequence53
- Figure 28:Press off Key54
- Figure 29:Turning Unit off Screen Sequence54
- Turning Unit off54
- Figure 30:Standard Display55
- List of Figures55
- Standard Display55
- Figure 31: Standard Display Variations56
- Standard Display Variations56
- Figure 32:Temperature Watch Display57
- Temperature Watch Display57
- Alarm Display58
- Figure 33:Alarm Display58
- Starting the Diesel Engine59
  - Unit Fails to Start59
  - After Start Inspection60
- Electric Standby Operation61
  - Figure 34:Electric Power Receptacle61
  - Figure 35:Electric Standby Detected Screen62
  - Starting the Unit on Electric Standby Operation62
  - Figure 36:Electric Motor Starting Screen63
  - Unit Fails to Start63
  - Figure 37:Electric Standby Detected Screen64
  - Figure 38:Programming Electric Standby Screen64
  - Switching from Diesel to Electric64
  - Figure 39:Electric Standby Undetected Screen65
  - Figure 40:Programming Diesel Mode Screen65
  - Switching from Electric to Diesel65
- Changing the Setpoint66
- Figure 41:Changing Setpoint66
- Figure 42:Changing the Setpoint Screen Sequence68
- Selection of Operating Modes69
- Figure 43:Changing Mode70
- Selecting CYCLE-SENTRY or Continuous Mode70
- Figure 44:Screen Sequence for Changing from71
- Figure 45:Screen Sequence for Changing from Continuous Mode to CYCLE-SENTRY Mode71
- Figure 46:Initiating a Manual Defrost Cycle72
- Initiating a Manual Defrost Cycle72
- Figure 47:Initiating Manual Defrost Screen Sequence73
- Terminating a Defrost Cycle73
- Figure 48:Viewing Gauges74
- Viewing Gauge Readings74
- Figure 49:Viewing Gauges Screen Sequence75
- Figure 50:Viewing Sensors76
- Viewing Sensor Readings76
- Figure 52:Viewing Sensors Screen Sequence79
- Navigating the Main Menu80
  - Figure 53:Accessing Main Menu80
  - Figure 54:Main Menu Choices81
  - Main Menu Choices81
- Figure 55:Standard Display83
- Language Menu83
- Figure 56:Standard Display84
- Figure 57:Change Language Screen Sequence85
- Alarms Menu86
  - Figure 58:Standard Display86
  - Important Alarm Notes87
  - Figure 59:Viewing and Clearing Alarms Screen Sequence88
- Datalogger Menu89
  - Initiating a Start of Trip89
  - Figure 60:Standard Display89
  - Figure 61:Start of Trip Screen Sequence90
  - Printing a Trip Report91
  - Figure 62:Printer Port Location91
  - Figure 63:Standard Display92
  - Figure 64:Print Report Screen Sequence93
- Figure 65:Standard Display94
- Hourmeters Menu94
- Figure 66:Viewing Hourmeters Screen Sequence (Continued on Next Page)95
- Figure 67:Viewing Hourmeters Screen Sequence (Continued from Previous Page)96
- Mode Menu97
  - Turning CYCLE-SENTRY on or off98
  - Figure 68:Standard Display98
  - Figure 69:Selecting Mode Screen Sequence99
  - Selecting Keypad Lockout100
  - Figure 70:Standard Display100
  - Figure 71:Mode Menu Display100
  - Figure 72:Keypad Lockout Display101
  - Selecting Sleep Mode102
  - Figure 73:Standard Display102
  - Figure 74:Selecting Sleep Mode Screen Sequence104
- Pretrip Tests105
  - Initiating a Pretrip Test107
  - Figure 75:Standard Display107
  - Figure 76:No Pretrip Alarm Active Display107
  - Stopping a Pretrip Test108
  - Figure 77:Pretrip Test Screen Sequence109
- Electric Standby/Diesel Mode110
- Figure 78:Standard Display110
- Figure 79:Programming Diesel Mode111
- Adjust Brightness Menu112
- Figure 80:Programming Electric Standby Mode112
- Figure 81:Standard Display113
- Figure 82:Adjusting Display Brightness Screen Sequence114
- Figure 83:Time and Date Screens115
- Time Display115
  - Figure 84:Standard Display with Product Soft Key116
  - Figure 85:Standard Display with Product/Setpoint Soft Key117
  - Figure 86:Selecting Named Product118
  - Selecting a Named Product118
  - Figure 87:Selecting or Changing Named Product Screen120
  - Figure 88:Selecting Setpoint for Named Product Screen122
  - Sequence122
  - Changing the Setpoint for a Named Product123
  - Figure 89:Changing Setpoint for Named Product123
  - Sequence125
  - Figure 91:Selecting or Changing Setpoint126
  - Selecting a Setpoint126
  - Figure 92:Selecting or Changing Numeric Setpoint128
- Optiset Plus116
Optional Rear Remote Control Panel130
- Figure 93:Rear Remote Control Panel130
- Rear Remote Control Panel Functions131
  - Run131
  - Stand by132
  - Figure 94:Rear Remote Control Panel Display132
  - Figure 95:Unit HMI Control Panel Display132
  - Figure 96:Press Select Key133
- Figure 97:Rear Remote Control Panel134
- Keypad134
- Display135
- Figure 98:Rear Remote Control Panel135
- Figure 100:Remote Lock out Display136
- Figure 99:Remote Standard Display136
- Reading a Typical Remote Standard Display136
- Remote Control Panel Lockout136
- Turning the Unit on and off137
  - Operation)137
  - Figure 101:Stand by Display137
  - Figure 102:Standard Display137
- Turning the Unit on or off (Configured for STAND by Operation)137
- Changing the Setpoint138
- Figure 103:Press up or down Arrow Keys138
- Figure 104:Press Enter Key138
- Figure 105:Press Select Key139
- Figure 106:Press up or down Arrow Keys139
- Figure 107:Press Enter Key139
- Selecting Cycle-Sentry or Continuous Mode139
- Displaying the Discharge Air Temperature140
- Figure 108:Press Select Key Twice140
- Figure 109:Press Select Key Three Times141
- Figure 110:Press Enter Key141
- Figure 111:No Alarms Display141
- Viewing and Clearing Alarm Codes141
- Figure 112:Press Defrost Key142
- Figure 113:Press Enter Key142
- Figure 114:Defrost Icon Displayed142
- List of Figures142
- Starting a Manual Defrost Cycle142
- Figure 115:Press TK Logo Key143
- Figure 116:Press Enter Key143
- Sending a Start of Trip Marker143
- Figure 117:Press Pretrip Key144
- Figure 118:Press Enter Key144
- Running a Pretrip Test144
- Figure 119:Pretrip Display145
- Figure 120:Pass Pretrip Display145
Alarm Codes146
- Introduction146
- Alarm Types146
- Figure 121:Log Alarms Screen146
- Figure 122:Alarm Display147
- Figure 123:Shutdown Alarm Display148
- Corrective Action149
Loading and Enroute Inspections166
- Pre-Loading Inspection166
- Figure 124:Loading Considerations167
- Post-Loading Inspection168
  - Enroute Inspections169
Jump Starting172
- Figure 125:Unit Battery173
- Figure 126:Sequence for Connecting Jumper Cables173
- Figure 127:Unit Engine174
- Figure 128:Sequence for Disconnecting Jumper Cables175
Specifications176
- Engine176
- Belt Tension179
Table of Contents180
- Electrical Control System180
- Electric Standby (Model 50 Units Only)181
- Electric Fuel Heater (Optional)182
- Refrigeration System183
Maintenance Inspection Schedule184
Warranty190
Glossary192
Index198
Serial Number Locations202
- Figure 129:Compressor Serial Number Location203
- Figure 130:Engine Serial Number Location203
- Figure 131:Unit Serial Number Plate Locations (on the Bulkhead above Compressor Inside Curbside Door and on Roadside of Evaporator)204
- Figure 132:Unit Serial Number Plate204
Emergency Cold Line206
Recover Refrigerant207
CALIFORNIA Proposition 65 Warning208

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