Thermo King SB-210+

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189

Warranty

Terms of the Thermo King Warranty are available on request.

Please reference document TK 50046 for the Thermo King

Trailer Unit Warranty.

See the “EPA Emission Control System Warranty Statement”

chapter earlier in this manual for the EPA Emission Control

System Warranty.

189

Warranty

Terms of the Thermo King Warranty are available on request.

Please reference document TK 50046 for the Thermo King

Trailer Unit Warranty.

See the “EPA Emission Control System Warranty Statement”

chapter earlier in this manual for the EPA Emission Control

System Warranty.

Main Page

Table of Contents4
List of Figures8
Introduction12
Safety Precautions14
- General Safety Practices14
- Automatic Start/Stop Operation15
- Electrical Hazard15
- Refrigerant15
- Refrigerant Oil16
- First Aid16
  - First Aid-Refrigerant16
  - First Aid-Refrigerant Oil16
- Safety Decals and Locations17
- Figure 1:ELC (Extended Life Coolant) Nameplate (Located on Expansion Tank in Units Equipped with ELC)17
- Figure 2:Belt Warning (Located on Condenser Housing)17
- Figure 3:Belt Replacement Caution (Located on Condenser Housing)17
- Figure 4:Automatic Start Caution18
- Figure 5:Fan Caution (Locations Vary Depending on Model. Decals Are Located Near Areas that Contain Fans Which Can Cause Severe Injuries When Unit Automatically Starts.)18
- Figure 6:Door Latch Warning (Located on Curbside Door)19
EPA Emission Control System Warranty20
Statement20
- Responsibilities21
  - Thermo King Corporation Responsibilities21
  - Owner Responsibilities22
- Limitations22
Unit Description24
- Unit Overview24
- Figure 7:Front View24
- Design Features25
- Diesel Engine27
- Figure 8:TK486V (TK486VH Is Similar) Tier 227
- ELC (Extended Life Coolant)28
- Emi 300028
- Thermo King X430L Reciprocating Compressor29
- Electronic Throttling Valve29
- Figure 9:Compressors29
- SMART REEFER 2 (SR-2) Control System30
Table of Contents35
- Opening the Front Doors35
- Closing the Front Doors36
- Engine Compartment Components37
- Figure 13:Engine Compartment37
- Unit Protection Devices38
- Figure 14:Control Box with Service Door Open40
- Figure 15:Control Box with Control Box Door Open41
- Figure 16:Interface Board41
Remote Status Display (Optional)42
- Figure 17:Remote Status Display (All Leds Shown)42
- Figure 18:Normal Operation no Alarms42
- Figure 19:Check Alarm43
- Figure 20:Shutdown Alarm43
- Figure 21:Remote Status Display with Fuel Level44
- Figure 22:Remote Status Display with Fuel Level and Temperature44
Manual Pretrip Inspection (before Starting the Unit)46
Operating Instructions48
- Figure 23:SR-2 HMI Control Panel48
- SMART REEFER 2 (SR-2) Controller Overview48
- Figure 24:Control Box with Service Door Open49
- HMI Control Panel50
  - Control Panel Display50
  - Figure 25:Control Panel Display and Keys50
  - Control Panel Keys51
- Figure 26:Press on Key52
- Turning Unit on52
- Figure 27:Turning Unit on Screen Sequence53
- Figure 28:Press off Key54
- Figure 29:Turning Unit off Screen Sequence54
- Turning Unit off54
- Figure 30:Standard Display55
- List of Figures55
- Standard Display55
- Figure 31: Standard Display Variations56
- Standard Display Variations56
- Figure 32:Temperature Watch Display57
- Temperature Watch Display57
- Alarm Display58
- Figure 33:Alarm Display58
- Starting the Diesel Engine59
  - Unit Fails to Start59
  - After Start Inspection60
- Electric Standby Operation61
  - Figure 34:Electric Power Receptacle61
  - Figure 35:Electric Standby Detected Screen62
  - Starting the Unit on Electric Standby Operation62
  - Figure 36:Electric Motor Starting Screen63
  - Unit Fails to Start63
  - Figure 37:Electric Standby Detected Screen64
  - Figure 38:Programming Electric Standby Screen64
  - Switching from Diesel to Electric64
  - Figure 39:Electric Standby Undetected Screen65
  - Figure 40:Programming Diesel Mode Screen65
  - Switching from Electric to Diesel65
- Changing the Setpoint66
- Figure 41:Changing Setpoint66
- Figure 42:Changing the Setpoint Screen Sequence68
- Selection of Operating Modes69
- Figure 43:Changing Mode70
- Selecting CYCLE-SENTRY or Continuous Mode70
- Figure 44:Screen Sequence for Changing from71
- Figure 45:Screen Sequence for Changing from Continuous Mode to CYCLE-SENTRY Mode71
- Figure 46:Initiating a Manual Defrost Cycle72
- Initiating a Manual Defrost Cycle72
- Figure 47:Initiating Manual Defrost Screen Sequence73
- Terminating a Defrost Cycle73
- Figure 48:Viewing Gauges74
- Viewing Gauge Readings74
- Figure 49:Viewing Gauges Screen Sequence75
- Figure 50:Viewing Sensors76
- Viewing Sensor Readings76
- Figure 52:Viewing Sensors Screen Sequence79
- Navigating the Main Menu80
  - Figure 53:Accessing Main Menu80
  - Figure 54:Main Menu Choices81
  - Main Menu Choices81
- Figure 55:Standard Display83
- Language Menu83
- Figure 56:Standard Display84
- Figure 57:Change Language Screen Sequence85
- Alarms Menu86
  - Figure 58:Standard Display86
  - Important Alarm Notes87
  - Figure 59:Viewing and Clearing Alarms Screen Sequence88
- Datalogger Menu89
  - Initiating a Start of Trip89
  - Figure 60:Standard Display89
  - Figure 61:Start of Trip Screen Sequence90
  - Printing a Trip Report91
  - Figure 62:Printer Port Location91
  - Figure 63:Standard Display92
  - Figure 64:Print Report Screen Sequence93
- Figure 65:Standard Display94
- Hourmeters Menu94
- Figure 66:Viewing Hourmeters Screen Sequence (Continued on Next Page)95
- Figure 67:Viewing Hourmeters Screen Sequence (Continued from Previous Page)96
- Mode Menu97
  - Turning CYCLE-SENTRY on or off98
  - Figure 68:Standard Display98
  - Figure 69:Selecting Mode Screen Sequence99
  - Selecting Keypad Lockout100
  - Figure 70:Standard Display100
  - Figure 71:Mode Menu Display100
  - Figure 72:Keypad Lockout Display101
  - Selecting Sleep Mode102
  - Figure 73:Standard Display102
  - Figure 74:Selecting Sleep Mode Screen Sequence104
- Pretrip Tests105
  - Initiating a Pretrip Test107
  - Figure 75:Standard Display107
  - Figure 76:No Pretrip Alarm Active Display107
  - Stopping a Pretrip Test108
  - Figure 77:Pretrip Test Screen Sequence109
- Electric Standby/Diesel Mode110
- Figure 78:Standard Display110
- Figure 79:Programming Diesel Mode111
- Adjust Brightness Menu112
- Figure 80:Programming Electric Standby Mode112
- Figure 81:Standard Display113
- Figure 82:Adjusting Display Brightness Screen Sequence114
- Figure 83:Time and Date Screens115
- Time Display115
  - Figure 84:Standard Display with Product Soft Key116
  - Figure 85:Standard Display with Product/Setpoint Soft Key117
  - Figure 86:Selecting Named Product118
  - Selecting a Named Product118
  - Figure 87:Selecting or Changing Named Product Screen120
  - Figure 88:Selecting Setpoint for Named Product Screen122
  - Sequence122
  - Changing the Setpoint for a Named Product123
  - Figure 89:Changing Setpoint for Named Product123
  - Sequence125
  - Figure 91:Selecting or Changing Setpoint126
  - Selecting a Setpoint126
  - Figure 92:Selecting or Changing Numeric Setpoint128
- Optiset Plus116
Optional Rear Remote Control Panel130
- Figure 93:Rear Remote Control Panel130
- Rear Remote Control Panel Functions131
  - Run131
  - Stand by132
  - Figure 94:Rear Remote Control Panel Display132
  - Figure 95:Unit HMI Control Panel Display132
  - Figure 96:Press Select Key133
- Figure 97:Rear Remote Control Panel134
- Keypad134
- Display135
- Figure 98:Rear Remote Control Panel135
- Figure 100:Remote Lock out Display136
- Figure 99:Remote Standard Display136
- Reading a Typical Remote Standard Display136
- Remote Control Panel Lockout136
- Turning the Unit on and off137
  - Operation)137
  - Figure 101:Stand by Display137
  - Figure 102:Standard Display137
- Turning the Unit on or off (Configured for STAND by Operation)137
- Changing the Setpoint138
- Figure 103:Press up or down Arrow Keys138
- Figure 104:Press Enter Key138
- Figure 105:Press Select Key139
- Figure 106:Press up or down Arrow Keys139
- Figure 107:Press Enter Key139
- Selecting Cycle-Sentry or Continuous Mode139
- Displaying the Discharge Air Temperature140
- Figure 108:Press Select Key Twice140
- Figure 109:Press Select Key Three Times141
- Figure 110:Press Enter Key141
- Figure 111:No Alarms Display141
- Viewing and Clearing Alarm Codes141
- Figure 112:Press Defrost Key142
- Figure 113:Press Enter Key142
- Figure 114:Defrost Icon Displayed142
- List of Figures142
- Starting a Manual Defrost Cycle142
- Figure 115:Press TK Logo Key143
- Figure 116:Press Enter Key143
- Sending a Start of Trip Marker143
- Figure 117:Press Pretrip Key144
- Figure 118:Press Enter Key144
- Running a Pretrip Test144
- Figure 119:Pretrip Display145
- Figure 120:Pass Pretrip Display145
Alarm Codes146
- Introduction146
- Alarm Types146
- Figure 121:Log Alarms Screen146
- Figure 122:Alarm Display147
- Figure 123:Shutdown Alarm Display148
- Corrective Action149
Loading and Enroute Inspections166
- Pre-Loading Inspection166
- Figure 124:Loading Considerations167
- Post-Loading Inspection168
  - Enroute Inspections169
Jump Starting172
- Figure 125:Unit Battery173
- Figure 126:Sequence for Connecting Jumper Cables173
- Figure 127:Unit Engine174
- Figure 128:Sequence for Disconnecting Jumper Cables175
Specifications176
- Engine176
- Belt Tension179
Table of Contents180
- Electrical Control System180
- Electric Standby (Model 50 Units Only)181
- Electric Fuel Heater (Optional)182
- Refrigeration System183
Maintenance Inspection Schedule184
Warranty190
Glossary192
Index198
Serial Number Locations202
- Figure 129:Compressor Serial Number Location203
- Figure 130:Engine Serial Number Location203
- Figure 131:Unit Serial Number Plate Locations (on the Bulkhead above Compressor Inside Curbside Door and on Roadside of Evaporator)204
- Figure 132:Unit Serial Number Plate204
Emergency Cold Line206
Recover Refrigerant207
CALIFORNIA Proposition 65 Warning208

Thermo King SB-210+ - Warranty

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