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Navigator D7 11 Series
Vermeer Navigator D7 11 Series User Manual
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D7x11 Series II Navigator Directional
Drill
Maintenance 60-5
T
rack T
ension - Adjust
Thrust Dr
ive Chain T
ension - Ad
just
Thrust
Drive Chains - Replace
Drill Rod Position
Indicators - Adjust
Vise Dies - Replace
Auto Greaser (Option) - Check/Fill
Storeage
Service
Maintenance Inter
val - Service Hours
10 or
Daily
50 or
W
eekly
100
200
500
10
00
2000
As
Required
154
156
Table of Contents
Default Chapter
15
Table of Contents
15
Safety Messages
21
Safety Symbol Explanation
21
Fire Extinguisher
24
Welding Precautions
25
Welding Alert - Electronic Components
25
Intended Use
27
Controls
29
Strike Alert Controls
29
Remote Lockout Controls
30
Remote Lockout Transmitter Controls
30
Indicator Lights
31
Remote Lockout Machine Controls
32
Indicator Lights
32
Remote Lockout Battery Charger
33
Remote Lockout Indicators
34
Engine Controls
35
Engine Operation Controls
35
Battery Ground Disconnect
36
Engine Monitors
37
Transport Station Controls
38
Track/Ground Drive Controls
38
Setup Controls
39
Rack/Stabilizer Control - Transport Station
39
Drill Station Controls
40
Operator Presence/Seat Controls
40
Auxiliary Outlet
41
Fuses
41
Power Vise Controls
42
Drilling Controls - Rotation
43
Drilling Controls - Thrust
44
Drilling Fluid Controls
44
Rod Joint Position Indicator
46
Overview
47
Remote Lockout Overview
47
Remote Lockout System Intended Use
47
Remote Lockout System Component Identification
48
Remote Transmitter
48
Power ON/OFF Button
49
Run Button
49
Lockout Button
49
Remote Lockout - Hydraulic Lockout Test
50
Remote Lockout - Engine Shutdown Test
51
Hydraulic Lockout or Engine Shutdown Option
52
Hydraulic Lockout Backup Engine Shutdown
52
Loss of Remote Transmitter Signal
53
Remote Lockout Indicators
53
Fault Check/Processing Lights
53
Remote Registration
54
Radio Channel - Change
55
Battery Condition
55
Low Battery
55
Discharged Battery
55
Recharge Battery
55
Remote Lockout System - Start
56
Remote Lockout System - Shut down
56
Lockout Procedure - with Remote Lockout
57
Resuming Operation after Remote Lockout
58
Lockout Procedure - Without Remote Lockout System
59
Resuming Operation after Lockout
59
Drill Rod and Tools
60
Drill Rod
60
Drill Tool Connections
61
Drill Tool Assemblies
62
Direct Coupled Mini Drill and Pullback Head (End Load Sonde)
62
Drilling Head Assembly (Side Load Sonde)
63
Trihawk Drill Head Assembly
64
Trihawk Drill Housing Assembly
65
Hex Coupler Connection - Assembly
65
PVC Pipe Pulling (Option)
66
Reamer Installation
67
Swivel
67
Reamer Carrier - Intended Use
67
Reamer Carrier Styles
67
Reamer Carrier Components
68
Reamer Carrier - Install/Remove
68
Reamer Carrier - Lift
69
Turnbuckle - Adjust
69
Reamer - Connect with Threaded Connection
70
Reamer - Connect with Hex Collar Connection
71
Reamer Carrier Wear Pads - Replace
71
Locator System
72
Rod Loading
72
Rod Box - Load
72
Rod Joints - Tighten
73
Rod Joint Position Indicator
73
Auto Greaser (Option)
74
Drill Rods - Add to Drill String
75
Drill Rods - Remove from Drill String
77
Power Vises
78
Power Vise Operating Guidelines
78
Power Vise Operation
78
Power Vise Use When Adding Rods to Drill String
79
Power Vise Use When Removing Rods from Drill String
79
Drilling Fluid
80
Adding Antifreeze to Drilling Fluid System
80
Preparation
81
Preparing Personnel
81
Operator Qualifications
81
Safety Conscious Operators and Workers
81
Training
81
Warning Safety Signs and Operating Instructions
82
Radio Communication Requirements
82
Radio Communication to Stop Drilling Operation
83
Radio Communication to Resume Drilling Operation
83
Personal Protection
84
Sound and Vibration Levels
85
Underground Utility Contact
86
Electrical Shock Protection
87
Electrocution Avoidance
88
Electrically Insulated Gloves
89
Electrically Insulated Gloves - Inspect
89
Electrically Insulated Boots
90
Strike Alert System Functions
91
Soil Conductivity
91
Hydraulic System Shutoff
91
Preparing the Machine
92
Operator Presence System
92
Remote Lockout System Preparation
92
Remote Lockout System
92
Range - Test
92
Remote Transmitter - Prepare
92
Remote Lockout System - Test
93
Preparing the Work Area
94
Job Site - Check
94
Work Site Assessment
94
Warning Cones
94
Power Line Locator System
94
Laws and Regulations - Check
95
Planning the Bore
95
Operation
97
Starting Procedure
97
Starting the Engine
97
Cold Weather Starting
98
Engine Cold Weather Starting
98
Hydraulic Fluid Cold Weather Starting
98
Shutdown Procedure
99
Transporting the Machine
100
Preparing for Transport
100
Equipment Components - Stow
100
Drill Rod - Clean and Store
100
Flushing Bentonite/Polymers from Drilling Fluid System
101
Machine - Wash
101
Trailering the Machine
101
Loading/Unloading
101
Retrieval
102
Lifting Machine
103
Setup
103
Bore Path - Walk
103
Drill Unit Setup
103
Strike Alert System - Test
104
Strike Alert - Indicators and Controls
105
Warning Cones - Place
106
Locating Equipment - Prepare
106
Machine - Anchor with Power Stakes
107
Stakedown - Remove/Install
108
Drilling Fluid Setup
108
Rod Wiper - Install
109
Entrance and Exit Sites - Prepare
109
Pilot Bore
109
Read Overview Section
109
Safety Precautions
110
Electrocution Avoidance
110
Utility Line Contact
111
In Case of Electrical Strike
112
Gas
113
Fiber Optic
113
Work Site Assessment
113
Before Drilling
114
Rod Box Cover - Open
114
Drill Head - Connect to Starter Rod
114
Starting the Bore
115
Drill Fluid - Adjust
116
Drill Rod - Lubricate
116
Starting the Bore
117
Drill Rods - Add
117
While Drilling out
118
Gauges - Monitor
118
Obstructions - Investigate
118
Plugged Drill Rod
119
Exiting the Bore
119
Changing Tools at Remote Exit Pit
119
Remote Lockout Use
120
Communication Requirements
120
Reamer Carrier Use
120
Swivel Use
121
Pullback Tool - Install
121
Resuming Operation
122
Pullback
123
Pullback - Start
124
Rod Joints - Break
124
Trailing Rod While Pre-Reaming
125
Swivel Use
125
Short-String Method of Adding Drill Rod for Pre-Reaming
126
Push-Through Method of Adding Drill Rod for Pre-Reaming
128
Resuming Operation
129
Gauges - Monitor During Pullback
130
Drill Rod - Remove
130
After each Bore
131
Power Vises - Clean
131
Drill Rods - Clean and Store
131
Flushing Bentonite/Polymers from Drilling Fluid System
132
Machine - Wash
132
Supplemental Operations
133
Jump-Starting
133
Battery Explosion - Avoid
133
Battery Burns - Avoid
133
Jump-Starting Procedure
134
Portable Breakout System
136
Portable Breakout System Intended Use
136
Portable Breakout Controls
137
Portable Breakout System Setup
139
Tongs - Position on Drill Rod Joint
139
Hydraulic Pump - Install
141
Cylinder - Install
141
Operating the Portable Breakout System
142
Portable Breakout System Torque Values
144
Portable Breakout System True Torque
145
Portable Breakout System Tongs - Remove
146
Portable Breakout System Tong Chain - Adjust
146
Portable Breakout System Chain - Periodic Inspection
147
Replacing Broken Drill Rod Underground
149
Maintenance
151
Safety Signs Maintenance
151
Maintenance Manual
151
Hourmeter - Check for Maintenance Interval
152
Machine - Grease
152
Recommended Fluids
152
Maintenance Intervals
153
4
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Vermeer Navigator D7 11 Series Specifications
General
Brand
Vermeer
Model
Navigator D7 11 Series
Category
Drill
Language
English
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