Theory of Operation
Phaser® 3500 Laser Printer Service Manual
8-5
Paper Feed Sequence
When the Main Board is ready to feed paper, it energizes the paper feed solenoid. The solenoid 
armature releases the clutch and the pick-up roller makes one revolution. This drives the paper 
to the feed and retard rollers. The feed roller and retard roller drive the paper to the registration 
transport assembly which in turn drives the paper towards the transfer area. Before arriving at 
the transfer area, the paper actuates the Registration Sensor.
Paper Transport
The registration assembly continues to drive the paper into the transfer area, where the image 
is transferred from the drum to the paper.
After the image is transfered, the paper continues to the Fuser Assembly for fusing the image. 
In the Fuser Assembly, the heat roller is heated by a heat element and the paper passes in 
between the heat roller and the pressure roller, where toner is melted onto the paper forming a 
permanent image. The temperature of the heat roller is monitored by a thermistor that sends 
signals to the Main Board. 
The Fuser drives the paper into the exit rollers and the exit rollers drive the paper into the 
output tray. When printing the first side of a duplex print job, the drive direction is reversed 
when the exit sensor is actuated. Paper is then directed into the Duplex Unit for printing on the 
second side.
Paper Feed Drive
The drive for all rollers is provided by the Main Drive Motor and a series of drive gears. The 
Main Motor is used for paper feed, fusing, and the duplex/exit roller reversal for 2-sided 
printing. When the main motor turns, all the paper path components also turn except the Pick-
Up Roller. The Pick-Up Roller assembly includes a mechanical clutch, released by the feed 
solenoid. There is a separate Developer Motor for the Print Cartridge.