Repair Analysis Procedures
Phaser® 3500 Laser Printer Service Manual
2-12
Jam At Exit (Jam 2)
Jam At Rear (Duplex Jam 1)
3.
1. Use service diagnostics to test the exit 
sensor.
2. Does the sensor operate correctly?
Go to Step 4. Replace the exit 
sensor.
4.
1. Replace the Fuser Assembly and 
retest.
2. Did this correct the problem?
Complete. Replace the SMPS.
Step Action and Questions Yes No
1.
1. Is the Exit Sensor Actuator damaged or 
binding?
Repair or replace the 
actuator and/or 
sensor.
Go to Step 2.
2.
1. Inspect the Exit Roller Assembly. 
2. Use service diagnostics to test the main 
drive to exit.
3. Is the exit roller damaged or binding?
Replace the Exit 
Roller Assembly.
Go to Step 3.
3.
1. Visually inspect the Fuser.
2. Is there paper wrapped around the 
Fuser rollers?
Remove obstruction 
and clean Fuser 
rollers.
Go to Step 4.
4.
1. Is the Fuser Assembly operational. 
2. Do the Fuser gears rotates when the 
Main motor is on?
Go to Step 5. Replace the Fuser 
Assembly.
5.
1. Use the embedded diagnostics to check 
the Exit Sensor. 
2. Is the sensor operational?
Replace Main Board. Replace SMPS.
Step Actions and Questions Yes No
1.
1. Does paper jam after reversal but 
before reaching duplex sensor?
Go to Step 2. Go to Step 3.
2.
1. Replace Transport Roller Shaft 
Assembly.
2. Does problem recur?
Replace Duplex 
Assembly.
Complete
3.
1. Use service diagnostics to check the 
operation of the Duplex Sensor. 
2. Does the sensor operate correctly?
Go to Step 4. Replace the Duplex 
Sensor and/or 
Actuator.
Step Actions and Questions Yes No