EasyManua.ls Logo

YASKAWA SGD7S User Manual

YASKAWA SGD7S
621 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Model: SGD7S-00A
-7S SERVOPACK with
Analog Voltage/Pulse Train References
-7-Series AC Servo Drive
Product Manual
MANUAL NO. SIEP S800001 26H
Selecting a SERVOPACK
SERVOPACK Installation
Application Functions
Tuning
Monitoring
Fully-Closed Loop Control
Safety Functions
Maintenance
Parameter Lists
Appendices
Basic Functions That Require
Setting before Operation
Wiring and Connecting
SERVOPACKs
Trial Operation and
Actual Operation
Basic Information on
SERVOPACKs
Panel Displays and
Panel Operator Procedures
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Table of Contents

Questions and Answers:

YASKAWA SGD7S Specifications

General IconGeneral
TypeServo Drive
Communication InterfaceMECHATROLINK-III, EtherCAT, EtherNet/IP
Control ModesPosition, Speed, Torque
Protection FeaturesOvervoltage, Undervoltage, Overcurrent
Ambient Temperature0°C to +55°C (32°F to 131°F)
CertificationsUL, CE
SeriesΣ-7 (Sigma-7)

Summary

Basic Information on SERVOPACKs

1.1 The Σ-7 Series

Introduces the Σ-7 series SERVOPACKs designed for high-speed and high-precision positioning.

1.2 Interpreting the Nameplate

Explains how to read the basic information provided on the SERVOPACK nameplate.

1.3 Part Names

Identifies and describes the various parts and connectors of the SERVOPACK.

1.4 Model Designations

Explains how to interpret SERVOPACK and Servomotor model numbers for selection.

1.5 Combinations of SERVOPACKs and Servomotors

Lists compatible combinations of SERVOPACKs with rotary, direct drive, and linear servomotors.

1.6 Functions

Lists the functions provided by SERVOPACKs and refers to pages for details.

Selecting a SERVOPACK

2.1 Ratings and Specifications

Provides detailed ratings, overload protection characteristics, and specifications for SERVOPACK models.

2.2 Block Diagrams

Shows the internal block diagrams for various SERVOPACK models, illustrating connections and components.

2.3 External Dimensions

Details the front cover dimensions, connector specifications, and external dimensions of SERVOPACKs.

2.4 Examples of Standard Connections between SERVOPACKs and Peripheral Devices

Illustrates standard wiring examples for connecting SERVOPACKs to peripheral devices and motors.

SERVOPACK Installation

3.1 Installation Precautions

Provides essential precautions to consider before installing the SERVOPACK in the ambient installation conditions.

3.2 Mounting Types and Orientation

Describes the different mounting types (base-mounted, rack-mounted, duct-ventilated) and the correct vertical orientation.

3.3 Mounting Hole Dimensions

Provides the dimensions for mounting holes required to securely mount the SERVOPACK to the surface.

3.4 Mounting Interval

Specifies the required spaces and intervals around the SERVOPACK for proper cooling and installation.

3.5 Monitoring the Installation Environment

Explains how to use the Installation Environment Monitor parameter to check operating conditions.

3.6 Derating Specifications

Details the derating rates required when operating the SERVOPACK at higher surrounding air temperatures or altitudes.

3.7 EMC Installation Conditions

Outlines the installation conditions used for EMC certification testing to ensure compliance.

Wiring and Connecting SERVOPACKs

4.1 Wiring and Connecting SERVOPACKs

Covers general precautions, countermeasures against noise, and grounding procedures for wiring.

4.2 Basic Wiring Diagrams

Provides basic wiring diagrams illustrating the connections of the SERVOPACK to power supplies and peripheral devices.

4.3 Wiring the Power Supply to the SERVOPACK

Details terminal symbols, wiring procedures, power ON sequence, and diagrams for power supply connections.

4.4 Wiring Servomotors

Explains terminal symbols, pin arrangements, and wiring procedures for connecting servomotors and holding brakes.

4.5 I/O Signal Connections

Describes I/O signal connector names, pin arrangements, and examples for various input and output signals.

4.6 Connecting Safety Function Signals

Details pin arrangements and I/O circuits for connecting safety function devices.

4.7 Connecting the Other Connectors

Explains how to connect serial communications, computer, and analog monitor connectors.

Basic Functions That Require Setting before Operation

5.1 Manipulating Parameters (Pn)

Describes parameter classifications, notation, setting methods, write prohibition, and initialization.

5.2 Control Method Selection

Explains how to set the control method for speed, position, or torque control using Pn000.

5.3 Power Supply Type Settings for the Main Circuit and Control Circuit

Details settings for AC and DC power supply inputs, including single-phase and three-phase options.

5.4 Automatic Detection of Connected Motor

Explains how the SERVOPACK automatically detects the connected motor type (Rotary or Linear).

5.5 Functions and Settings for the /S-ON (Servo ON) Signal

Describes the function of the /S-ON signal and how to set it to keep the servo ON continuously.

5.6 Motor Direction Setting

Explains how to reverse the Servomotor rotation direction by changing Pn000 without altering signal polarity.

5.7 Setting the Linear Encoder Pitch

Details how to set the scale pitch of the linear encoder in Pn282 when using a Serial Converter Unit.

5.8 Writing Linear Servomotor Parameters

Explains how to write motor parameters to the linear encoder using SigmaWin+ for correct operation.

5.9 Selecting the Phase Sequence for a Linear Servomotor

Guides on selecting the phase sequence to match the encoder's count-up direction for forward movement.

5.10 Polarity Sensor Setting

Explains how to specify whether the Linear Servomotor has a polarity sensor using Pn080.

5.11 Polarity Detection

Describes the process of detecting polarity for Linear Servomotors that do not have a polarity sensor.

5.12 Overtravel and Related Settings

Covers parameters for overtravel function, including signals, enabling/disabling, stopping methods, and warnings.

5.13 Holding Brake

Explains the function of the holding brake, its operating sequence, and signal allocation.

5.14 Motor Stopping Methods for Servo OFF and Alarms

Details the four methods to stop the Servomotor when servo is turned OFF or an alarm occurs.

5.15 Motor Overload Detection Level

Describes how to set the threshold for detecting overload alarms and warnings to prevent overheating.

5.16 Electronic Gear Settings

Explains how to use electronic gears to convert travel distances to pulses for actual movement.

5.17 Resetting the Absolute Encoder

Provides procedures for resetting the absolute encoder, especially for multiturn data and when alarms occur.

5.18 Setting the Origin of the Absolute Encoder

Guides on how to set any position as the origin for linear encoders.

5.19 Setting the Regenerative Resistor Capacity

Explains how to set the regenerative resistor capacity based on cooling conditions and component ratings.

Application Functions

6.1 I/O Signal Allocations

Details how to allocate input and output signals to connector pins, including default settings and parameters.

6.2 Operation for Momentary Power Interruptions

Explains how the SERVOPACK maintains motor power supply during brief interruptions using Pn509.

6.3 SEMI F47 Function

Describes the SEMI F47 function for detecting undervoltage and limiting output current to prevent overheating.

6.4 Setting the Motor Maximum Speed

Explains how to set the maximum motor speed using Pn316 or Pn385 to protect the machine and prevent alarms.

6.5 Speed Control

Covers basic settings for speed control using analog voltage references or internal set speeds.

6.6 Position Control

Details how to input pulse train references for target position control and manage speed with pulse frequency.

6.7 Torque Control

Explains how to perform torque control by inputting an analog voltage reference to the SERVOPACK.

6.8 Encoder Divided Pulse Output

Describes the encoder divided pulse output signals and phase forms, used for position feedback.

6.9 Internal Set Speed Control

Explains setting motor speeds and direction using external input signals, utilizing internal parameters.

6.10 Selecting Combined Control Methods

Covers specifying switching between two control methods like speed, position, or torque control.

6.11 Selecting Torque Limits

Details methods to limit the output torque of the Servomotor using parameters, input signals, or analog references.

6.12 Absolute Encoders

Explains how absolute encoders record current position without power and how to connect and read their data.

6.13 Absolute Linear Encoders

Covers connecting absolute linear encoders and reading their position data, including structure and transmission specifications.

6.14 Software Reset

Describes how to reset the SERVOPACK internally using software for parameter changes or alarm clearing.

6.15 Initializing the Vibration Detection Level

Explains setting vibration detection levels to accurately detect alarms and warnings.

6.16 Adjusting the Motor Current Detection Signal Offset

Details how to adjust the motor current detection signal offset automatically or manually to reduce torque ripple.

6.17 Forcing the Motor to Stop

Explains how to force the Servomotor to stop using the FSTP signal and select stopping methods.

Trial Operation and Actual Operation

7.1 Flow of Trial Operation

Outlines the procedure for trial operation, including preparations and steps for rotary and linear servomotors.

7.2 Inspections and Confirmations before Trial Operation

Lists essential checks and confirmations required before starting trial operation for safe and correct usage.

7.3 Trial Operation for the Servomotor without a Load

Describes using jogging for trial operation of the Servomotor without connecting it to the host controller.

7.4 Trial Operation from the Host Controller for the Servomotor without a Load

Explains how to perform trial operation from the host controller for speed and position control without a load.

7.5 Trial Operation with the Servomotor Connected to the Machine

Provides procedures for trial operation with the Servomotor connected to the machine, including precautions.

7.6 Convenient Function to Use during Trial Operation

Introduces convenient operations like program jogging, origin search, and test without a motor.

Tuning

8.1 Overview and Flow of Tuning

Provides an overview of tuning, the process of adjusting servo gains to optimize response, and related precautions.

8.2 Monitoring Methods

Explains how to use data tracing and analog monitor signals for monitoring machine operation status and SERVOPACK waveforms.

8.3 Precautions to Ensure Safe Tuning

Lists important precautions for safe tuning, including overtravel settings, torque limits, and position deviation alarms.

8.4 Tuning-less Function

Describes the tuning-less function for automatic adjustment of servo gains to achieve stable operation.

8.5 Estimating the Moment of Inertia

Explains how to estimate the moment of inertia ratio, which is used in other tuning functions.

8.6 Autotuning without Host Reference

Details the autotuning function that automatically adjusts servo gains for machine characteristics without host controller input.

8.7 Autotuning with a Host Reference

Describes the autotuning function that makes optimum adjustments based on position reference input from the host controller.

8.8 Custom Tuning

Explains how to manually adjust servo gains for fine-tuning, prioritizing stability or response.

8.9 Anti-Resonance Control Adjustment

Describes how to suppress continuous vibration frequencies that occur when control gain is increased.

8.10 Vibration Suppression

Explains how to suppress transient vibration at low frequencies where notch filters and anti-resonance control are ineffective.

8.11 Speed Ripple Compensation

Describes how speed ripple compensation reduces motor speed ripple due to torque ripple or cogging torque.

8.12 Additional Adjustment Functions

Covers functions for further adjustments after autotuning, including gain switching, friction compensation, and model following control.

8.13 Manual Tuning

Explains how to manually tune servo gains for optimizing response characteristics, including torque reference filter and notch filters.

8.14 Diagnostic Tools

Introduces tools for measuring machine frequency characteristics, such as mechanical analysis and Easy FFT.

Monitoring

9.1 Monitoring Product Information

Details how to monitor product information such as model/type, serial number, and software version.

9.2 Monitoring SERVOPACK Status

Explains how to display and interpret the SERVOPACK status, including servo drive status and I/O signals.

9.3 Monitoring Machine Operation Status and Signal Waveforms

Describes how to monitor machine operation status and signal waveforms using SigmaWin+ or measuring instruments.

9.4 Monitoring Product Life

Provides information on monitoring the service life prediction of components like fans, capacitors, and surge prevention circuits.

9.5 Alarm Tracing

Explains how alarm tracing records data before and after an alarm to help isolate its cause.

Fully-Closed Loop Control

10.1 Fully-Closed System

Explains the concept of a fully-closed system using an external encoder for high-precision positioning.

10.2 SERVOPACK Commissioning Procedure

Outlines the procedure for commissioning the SERVOPACK for both semi-closed and fully-closed loop control.

10.3 Parameter Settings for Fully-Closed Loop Control

Details parameter settings related to fully-closed loop control, including block diagrams and specific parameter functions.

Safety Functions

11.1 Introduction to the Safety Functions

Provides an overview of safety functions built into the SERVOPACK to reduce risks and increase machine safety.

11.2 Hard Wire Base Block (HWBB)

Explains the HWBB safety function designed to shut off motor current with a hardwired circuit.

11.3 EDM1 (External Device Monitor)

Describes the EDM1 signal used to monitor failures in the HWBB function.

11.4 Applications Examples for Safety Functions

Provides connection examples and failure detection methods for safety functions like HWBB and EDM1.

11.5 Validating Safety Functions

Details the validation test for the HWBB function after wiring, maintenance, or replacement.

11.6 Connecting a Safety Function Device

Guides on how to connect a safety function device to the SERVOPACK connector CN8.

Maintenance

12.1 Inspections and Part Replacement

Describes inspections and guidelines for replacing parts like cooling fans and capacitors based on their standard replacement periods.

12.2 Alarm Displays

Lists alarms that may occur in the SERVOPACK, their meanings, stopping methods, reset possibilities, and alarm code outputs.

12.3 Warning Displays

Lists warnings that may occur before an alarm, their meanings, and causes of warnings.

12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor

Provides troubleshooting guidance for common Servomotor operation and condition issues.

Panel Displays and Panel Operator Procedures

13.1 Panel Operator

Explains the components of the Panel Operator, including its display and keys, and how to change modes.

13.2 Parameter (Pn) Operations on the Panel Operator

Details how to set parameters that require numeric input or function selection using the Panel Operator.

13.3 Monitor Display (Un) Operations on the Panel Operator

Describes how to monitor SERVOPACK status, input signals, and output signals using the Panel Operator.

13.4 Utility Function (Fn) Operations on the Panel Operator

Lists and explains various utility functions accessible via the Panel Operator for setup, tuning, and diagnostics.

Parameter Lists

14.1 List of Parameters

Provides a comprehensive list of SERVOPACK parameters, their settings, and applicable motors.

14.2 Parameter Recording Table

Offers a table to record parameter settings, including default values and when they are enabled.

Appendices

15.1 Examples of Connections to Host Controllers

Provides example connection diagrams for various host controllers with SERVOPACKs.

15.2 Corresponding SERVOPACK and SigmaWin+ Function Names

Lists the names and numbers of utility functions and monitor display functions used by SERVOPACKs and SigmaWin+.

Related product manuals