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YASKAWA E-7-Series SGD7S User Manual

YASKAWA E-7-Series SGD7S
570 pages
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Model: SGD7S
-7S SERVOPACK with
Analog Voltage/Pulse Train References
-7-Series AC Servo Drive
Product Manual
MANUAL NO. SIEP S800001 26B
Selecting a SERVOPACK
SERVOPACK Installation
Application Functions
Tuning
Monitoring
Fully-closed Loop Control
Safety Functions
Maintenance
Parameter Lists
Appendices
Basic Functions That Require
Setting before Operation
Wiring and Connecting
SERVOPACKs
Trial Operation and
Actual Operation
Basic Information on
SERVOPACKs
Panel Displays and
Panel Operator Procedures
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Table of Contents

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YASKAWA E-7-Series SGD7S Specifications

General IconGeneral
SeriesE-7-Series
Control MethodVector control
Protection ClassIP20
TypeSGD7S
Communication InterfaceEtherCAT, MECHATROLINK-III
Operating Temperature0°C to 55°C
Protection FeaturesOvercurrent, overvoltage, undervoltage, overload, overheating
Ambient Temperature0°C to 55°C
Storage Temperature-20°C to 65°C
Vibration Resistance5.9 m/s² (0.6G) at 10-55Hz
Rated Output CurrentVaries by model
Output PowerVaries by model

Summary

Basic Information on SERVOPACKs

1.1 The Σ-7 Series

Provides an overview of the Σ-7 series SERVOPACKs designed for high-speed, high-precision positioning.

1.2 Interpreting the Nameplate

Explains how to read the basic information provided on the SERVOPACK nameplate, including model and ratings.

1.3 Part Names

Identifies and describes the main parts and connectors of the SERVOPACK unit.

1.4 Model Designations

Details on interpreting SERVOPACK and Servomotor model numbers for correct selection.

1.5 Combinations of SERVOPACKs and Servomotors

Lists compatible combinations of SERVOPACK models with Rotary, Direct Drive, and Linear Servomotors.

1.6 Functions

Lists the functions provided by SERVOPACKs and refers to their respective pages for details.

Selecting a SERVOPACK

2.1 Ratings and Specifications

Provides detailed ratings and specifications for various SERVOPACK models, including electrical and environmental conditions.

2.2 Block Diagrams

Illustrates the internal block diagrams and connections for different SERVOPACK models.

2.3 External Dimensions

Details the external dimensions, mounting hole diagrams, and connector specifications for SERVOPACKs.

2.4 Examples of Standard Connections between SERVOPACKs and Peripheral Devices

Provides wiring examples for connecting SERVOPACKs to rotary servomotors, linear servomotors, and host controllers.

SERVOPACK Installation

3.1 Installation Precautions

Outlines crucial precautions for installing the SERVOPACK, including environmental considerations and heat/vibration sources.

3.2 Mounting Types and Orientation

Describes the different mounting types (base, rack, duct-ventilated) and the correct vertical orientation for SERVOPACK installation.

3.3 Mounting Hole Dimensions

Provides detailed dimensions for mounting holes required to securely mount the SERVOPACK to a surface.

3.4 Mounting Interval

Specifies the required intervals and spaces around the SERVOPACKs for proper cooling and installation.

3.5 Monitoring the Installation Environment

Explains how to check the operating conditions of the SERVOPACK in its installation environment using monitor parameters.

3.6 Derating Specifications

Details the derating rates applicable for SERVOPACKs at higher surrounding air temperatures or altitudes.

3.7 EMC Installation Conditions

Specifies the installation conditions used for EMC certification testing to ensure compliance.

Wiring and Connecting SERVOPACKs

4.1 Wiring and Connecting SERVOPACKs

Provides general precautions, countermeasures against noise, and grounding procedures for wiring SERVOPACKs.

4.2 Basic Wiring Diagrams

Presents basic wiring diagrams illustrating connections for power supply, servomotors, I/O signals, and safety functions.

4.3 Wiring the Power Supply to the SERVOPACK

Details terminal symbols, names, and wiring procedures for connecting AC and DC power supplies to the SERVOPACK.

4.4 Wiring Servomotors

Explains terminal symbols, pin arrangements, and wiring procedures for connecting SERVOPACKs to rotary, direct drive, and linear servomotors.

4.5 I/O Signal Connections

Describes the names, functions, and pin arrangements of I/O signal connectors (CN1) for default and custom allocations.

4.6 Connecting Safety Function Signals

Provides information on wiring safety function signals, including HWBB inputs and EDM1 outputs.

4.7 Connecting the Other Connectors

Details connections for serial communications, computer interface, and analog monitor connectors.

Basic Functions That Require Setting before Operation

5.1 Manipulating Parameters (Pn)

Explains parameter classifications, notation, and methods for setting parameters using SigmaWin+, Panel, or Digital Operator.

5.2 Control Method Selection

Describes how to set the control method (speed, position, torque) using Pn000 parameter.

5.3 Power Supply Type Settings for the Main Circuit and Control Circuit

Details settings for AC or DC power supply input selection for the main and control circuits.

5.4 Automatic Detection of Connected Motor

Explains how SERVOPACKs automatically detect connected rotary or linear servomotors via CN2.

5.5 Functions and Settings for the /S-ON (Servo ON) Signal

Describes the function of the /S-ON signal and settings for keeping the servo ON continuously.

5.6 Motor Direction Setting

Explains how to reverse Servomotor rotation direction by changing settings without altering reference signal polarity.

5.7 Setting the Linear Encoder Pitch

Details how to set the scale pitch of a linear encoder in Pn282 when using a Serial Converter Unit.

5.8 Writing Linear Servomotor Parameters

Explains how to use SigmaWin+ to write motor parameters to the linear encoder for operation.

5.9 Selecting the Phase Sequence for a Linear Servomotor

Describes how to select the phase sequence to match the encoder's count-up direction for forward motor movement.

5.10 Polarity Sensor Setting

Explains how to specify whether a connected Linear Servomotor has a polarity sensor by setting Pn080.

5.11 Polarity Detection

Provides information on detecting the polarity of a Linear Servomotor when it does not have a polarity sensor.

5.12 Overtravel and Related Settings

Details overtravel parameters and related settings for stopping the Servomotor in response to limit switch signals.

5.13 Holding Brake

Explains the use of a holding brake to maintain the position of the machine part when the SERVOPACK is OFF.

5.14 Motor Stopping Methods for Servo OFF and Alarms

Describes the methods for stopping the Servomotor when the servo is turned OFF or an alarm occurs.

5.15 Motor Overload Detection Level

Covers setting the threshold for detecting overload alarms and warnings to prevent Servomotor overheating.

5.16 Electronic Gear Settings

Explains how to set the electronic gear ratio using Pn20E and Pn210 to convert travel distances to pulses.

5.17 Resetting the Absolute Encoder

Provides procedures and precautions for resetting the absolute encoder's multiturn data and clearing related alarms.

5.18 Setting the Origin of the Absolute Encoder

Describes how to set any position as the origin for absolute linear encoders.

5.19 Setting the Regenerative Resistor Capacity

Details how to set the regenerative resistor capacity consistent with the allowable capacity of external resistors.

Application Functions

6.1 I/O Signal Allocations

Explains how to change I/O signal allocations to connector pins and set polarity for some pins.

6.2 Operation for Momentary Power Interruptions

Describes how power supply to the motor is maintained during momentary power interruptions via Pn509.

6.3 SEMI F47 Function

Explains the SEMI F47 function for limiting output current when DC main circuit power supply voltage drops.

6.4 Setting the Motor Maximum Speed

Details how to set the maximum speed of the Servomotor using Pn316 (Rotary) and Pn385 (Linear).

6.5 Speed Control

Covers speed control using analog voltage reference, including V-REF input and gain settings.

6.6 Position Control

Explains position control using pulse train reference, including reference pulse forms and input filters.

6.7 Torque Control

Describes torque control performed by inputting a torque reference with an analog voltage.

6.8 Encoder Divided Pulse Output

Details the encoder divided pulse output signals and phase forms for rotary and linear servomotors.

6.9 Internal Set Speed Control

Explains how to set motor speeds in parameters and perform speed control using external input signals.

6.10 Selecting Combined Control Methods

Describes how to specify switching between two control methods using Pn000 parameter.

6.11 Selecting Torque Limits

Details the four methods available for limiting the output torque of the Servomotor.

6.12 Absolute Encoders

Provides information on absolute encoders, their usage, and data structures.

6.13 Absolute Linear Encoders

Explains the structure of position data and output ports for absolute linear encoders.

6.14 Software Reset

Describes how to reset the SERVOPACK internally using software for alarm and parameter changes.

6.15 Initializing the Vibration Detection Level

Explains how to automatically adjust vibration detection levels for precise detection of alarms and warnings.

6.16 Adjusting the Motor Current Detection Signal Offset

Details how to adjust the motor current detection signal offset to reduce torque ripple.

Trial Operation and Actual Operation

7.1 Flow of Trial Operation

Provides the procedure for trial operation, covering installation, wiring, confirmations, and power ON.

7.2 Inspections and Confirmations before Trial Operation

Lists essential checks for safe and correct trial operation of the SERVOPACK and Servomotor.

7.3 Trial Operation for the Servomotor without a Load

Explains how to use jogging for trial operation of the Servomotor without connecting it to the host controller.

7.4 Trial Operation from the Host Controller for the Servomotor without a Load

Details the operation sequence for trial operation using a host controller for speed and position control.

7.5 Trial Operation with the Servomotor Connected to the Machine

Provides the procedure for trial operation with both the machine and Servomotor connected.

7.6 Convenient Function to Use during Trial Operation

Describes convenient operations like Program Jogging and Origin Search for use during trial operation.

Tuning

8.1 Overview and Flow of Tuning

Provides an overview of tuning, its functions, and a flowchart for the tuning procedure.

8.2 Monitoring Methods

Explains methods for monitoring machine operation status and SERVOPACK signal waveforms during tuning.

8.3 Precautions to Ensure Safe Tuning

Outlines essential precautions for safe tuning, including overtravel, torque limits, and position deviation settings.

8.4 Tuning-less Function

Describes the tuning-less function for obtaining stable response without servo tuning, including application restrictions.

8.5 Estimating the Moment of Inertia

Details the calculation and estimation of the moment of inertia ratio, used in other tuning functions.

8.6 Autotuning without Host Reference

Explains autotuning performed automatically by the SERVOPACK for machine characteristics without host controller input.

8.7 Autotuning with a Host Reference

Describes autotuning that automatically makes optimum adjustments based on operation references from the host controller.

8.8 Custom Tuning

Explains how to manually adjust servo gains during operation using speed or position reference from the host controller.

8.9 Anti-Resonance Control Adjustment

Details anti-resonance control for suppressing continuous vibration frequencies effectively.

8.10 Vibration Suppression

Describes vibration suppression for transient vibration at low frequencies, effective when notch filters are not.

8.11 Additional Adjustment Functions

Covers functions like Gain Switching, Friction Compensation, and Current Control for adjustments after autotuning.

8.12 Manual Tuning

Explains how to manually tune servo gains to increase SERVOPACK response characteristics, like reducing positioning time.

8.13 Diagnostic Tools

Covers tools for measuring machine frequency characteristics and setting notch filters, including Mechanical Analysis and Easy FFT.

Monitoring

9.1 Monitoring Product Information

Lists items that can be monitored regarding SERVOPACK, Servomotor, Encoder, and Option Modules.

9.2 Monitoring SERVOPACK Status

Explains how to display and interpret the System Monitor, Status Monitor, and Motion Monitor windows.

9.3 Monitoring Machine Operation Status and Signal Waveforms

Describes using SigmaWin+ trace function or measuring instruments to monitor waveforms and signal status.

9.4 Monitoring Product Life

Explains how to display installation environment and service life prediction monitor dialog boxes.

Fully-Closed Loop Control

10.1 Fully-Closed System

Provides an example of a system configuration using an externally installed encoder for position feedback.

10.2 SERVOPACK Commissioning Procedure

Details the commissioning procedure for ensuring correct operation with semi-closed and fully-closed loop control.

10.3 Parameter Settings for Fully-Closed Loop Control

Describes parameter settings related to fully-closed loop control, including motor direction and encoder settings.

Safety Functions

11.1 Introduction to the Safety Functions

Explains the purpose of safety functions in reducing risks and increasing machine safety.

11.2 Hard Wire Base Block (HWBB)

Details the HWBB safety function for shutting off motor current via a hardwired circuit.

11.3 EDM1 (External Device Monitor)

Explains the EDM1 signal for monitoring HWBB failures and its output signal specifications.

11.4 Applications Examples for Safety Functions

Provides connection examples and failure detection methods for using safety functions.

11.5 Validating Safety Functions

Outlines the validation tests required for HWBB after wiring, during commissioning, maintenance, or replacement.

11.6 Connecting a Safety Function Device

Provides the procedure for connecting a safety function device to the SERVOPACK's CN8 connector.

Maintenance

12.1 Inspections and Part Replacement

Describes annual inspections and guidelines for replacing parts like cooling fans, capacitors, and relays.

12.2 Alarm Displays

Lists all possible alarms, their meanings, stopping methods, reset possibility, and alarm code output.

12.3 Warning Displays

Provides a list of warnings, their meanings, and causes of warnings before alarms occur.

12.4 Troubleshooting Based on the Operation and Conditions of the Servomotor

Offers guidance on troubleshooting Servomotor issues based on operation and conditions, including possible causes and corrections.

Panel Displays and Panel Operator Procedures

13.1 Panel Operator

Describes the Panel Operator's display and keys, including how to change modes and interpret status displays.

13.2 Parameter (Pn) Operations on the Panel Operator

Explains procedures for setting numeric parameters and selecting functions using the Panel Operator.

13.3 Monitor Display (Un) Operations on the Panel Operator

Details how to monitor SERVOPACK status, reference values, and I/O signals using monitor displays.

13.4 Utility Function (Fn) Operations on the Panel Operator

Covers the use of various utility functions (Fn) on the Panel Operator for setup, tuning, and monitoring.

Parameter Lists

14.1 List of Parameters

Provides a comprehensive list of SERVOPACK parameters, including their settings, applicable motors, and references.

14.2 Parameter Recording Table

Offers a table format to record the settings of various parameters for future reference and documentation.

Appendices

15.1 Examples of Connections to Host Controllers

Provides example connection diagrams for various host controllers like MP2000, Yokogawa, and OMRON.

15.2 Corresponding SERVOPACK and SigmaWin+ Function Names

Lists utility functions and monitor display functions used by SERVOPACKs and their corresponding names in SigmaWin+.

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