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ABB X Series User Manual
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Additional inf
ormation
Additional free publications for the device a
re available for download at
www.abb
.c
om/totalflow
or by
scanning this code:
Table 0-1: Related Documentation
Documents:
Document number
XSeries
G5
XFC
G5
/XRC
G5
Quick Start Guide (QSG)
2106141
XSeries
G5
Startup Guide for XRC
G5
and XFC
G5
(SUG)
21060
01
XSeries
G5
Board Replacement Kit Guide
2106079
Product Return Policy Information
AKK106713A7549
2600T Series Pressure Transmitters
266 MODBUS
®
Multivariable Transmitter
2105216
Wi
-Fi Antenna Kit
2106123
TFIO Module User Manual
2101226
User Drawings:
Document number
XFC
G5
Generic Pinout
2106114
XRC
G5
Generic Pinout
2106113
9
11
Table of Contents
Default Chapter
2
Table of Contents
2
List of Figures
6
List of Tables
9
Additional Information
10
Safety
11
Safety Symbol Conventions
11
Potential Safety Hazards for this Equipment
12
1 System Description
13
Xseries G5 Enhancements and Backwards Compatibility
13
Embedded Software (Overview)
14
Operating System
14
XFC G5 Functionality
14
XRC G5 Functionality
15
Table 1-2: XFC G5 Applications
15
Xseries G5 Calculation Methods
16
Log Period Data Records
16
Applications
16
Display Application
17
Configuration Files
18
Customer Data Collection Files
19
Licensing
19
Additional Features
19
Hardware Overview
20
Enclosures
20
Liquid Crystal Display (LCD) Assembly
20
Integral Multivariable (XIMV) Assembly
20
Electronic Board
21
Communication Connections
21
Table 1-6: Local Communication Ports/Wireless Support (Local Operator Access)
22
User Interface Software Description: PCCU32
23
Power Supply Equipment
23
Table 1-8: Network Connection (Ethernet)
23
Battery and Charger Power Configurations
24
External Power Supply Configuration
24
Resistive Temperature Detector (RTD)
24
2 Site Planning and Requirements
26
Enclosures
26
Power Requirements
26
Location Specification and Design
26
Wiring Requirements
26
Download PCCU
27
Install PCCU
27
3 Installation
28
Assumptions
28
Required Tools and Materials
28
Unpack and Inspect
29
Pipe Mount Installation
29
Wall Mount Installation
30
Direct-Mount Installation
31
Xrc G5
31
Overview
32
Termination Panel
33
Rack Mount Enclosure
33
Ground Equipment
34
Leak-Test Manifold and Tubing Connections
34
Figure 3-4: 6990 Rack Mount Enclosure
34
Install the RTD
35
Figure 3-6: Typical RTD Installation
36
Wire the RTD to the XFC
37
Install Antenna (for Wireless Functionality)
38
Install the Radio
38
4 Install Battery and Charger
39
Install the Battery
39
Install the Solar Panel
39
Figure 4-1: Solar Panel
40
5 Wire COMM Ports
43
COMM Port Description
43
Xfc G5
43
Figure 5-1: XFC G5 R-232 COMM1
44
Figure 5-2: XFC G5 R-232 COMM2
45
Figure 5-3: XFC G5 R-485 COMM1
46
XRC COMM Pinouts
47
Figure 5-5: XRC RS-232 COMM 1
47
Figure 5-6: XRC RS-485 COMM 1
48
6 Wire I/Os
49
General I/O Description
49
Analog Inputs (AI)
50
Digital or Pulse Inputs (DI/PI)
50
Digital Outputs (DO)
51
Analog Input (AI) Pinouts
51
Xfc G5 Ai
51
Xrc G5 Ai
51
Digital Input and Output (DI/DO) Pinouts XFC DI/DO
52
Figure 6-2: XRC AI Terminals and Input Mode Selector Jumpers
52
DI/Do
53
Figure 6-4: XRC DI/PI/DO Terminals, Input Mode Switches, and Debounce Jumpers
53
7 Powering the Device
54
Super Capacitor Charging at Boot Time
54
Power-On Sequence
54
Power with Battery and Charger
54
Connect the Battery (DC Power)
55
Connect the Charger
55
Power with External Power Supply
56
Figure 7-4: XFC G5 Charger Connection
56
Enable Real Time Clock Backup
57
Figure 7-6: Battery and Switch
57
8 Basic Configuration and Startup
58
Setup PCCU for Connection
58
Figure 8-1: System Setup
59
G5 or XRC G5
60
Change to Expert View
60
Figure 8-3: PCCU32 Date/Time Synchronization Warning
60
Station Setup
61
Change the Default Time and Date Format
62
Initial Measurement Application Setup
62
Figure 8-7: Station Setup Detail
62
Figure 8-8: Flow Measurement Advanced Setup (Gas Orifice)
63
Configure Communication
64
Configure COM1
64
Figure 8-11: XFC G5 COMM Terminals (Module in COMM1 Slot Shown)
65
Figure 8-13: Verify the Communications Set up for COMM1
66
Configure COM2
67
Configure for Network Communication
68
Enable and Configure Ethernet
68
Enable Wi-Fi
69
Figure 8-17: Wi-Fi Tab Screen
70
Enable Bluetooth
71
Figure 8-19: Enable Bluetooth
72
Figure 8-21: Add/Assign Bluetooth Application to Bluetooth Interface
73
Commission the Device
74
Validate the Device Measurement
74
Place the Device in Service
74
Optional Volume Reset (Recommended)
75
9 Configure Security (Recommended)
76
Access Points
76
Communication Interfaces
76
User-Enabled Services
76
Open Transmission Control Protocol (TCP) Ports
77
Denial of Service (DOS) Thresholds Rates
78
Security Guidelines
78
Configure Bi-Level Security with Security Switch
79
Figure 9-2: S1 Security Switch
80
Configure Role-Based Access Control (RBAC)
81
Default Access Roles
81
Setup and Create a New RBAC Security Control File
81
Figure 9-4: Security Editor Screen
82
Edit the Security File
83
Create a New User Account
83
Enable RBAC Authentication on Communication Ports
84
Use Default RBAC Credentials
85
Figure 9-9: Login Dialog Box
86
Secure the SSH/SFTP Service
87
Supported SSH/SFTP Accounts
87
SSH/SFTP Authentication
87
Update Default SSH/SFTP Keys
88
Figure 9-11: Puttygen Key Generator
89
Figure 9-13: New Public Key
90
Figure 9-14: New Private Key and Passphrase
91
Figure 9-16: Select Location to Save Private Key File
92
Figure 9-18: Copy Generated Public Key
93
Figure 9-19: Enable the SSH/SFTP Service
94
Figure 9-21: Filezilla Site Manager Connection Setup
95
Figure 9-22: Type Private Key Passphrase (Password)
96
Figure 9-24: Open the /Flash/Appdata/.Ssh/ Directory
97
Figure 9-27: Restart Totalflow Device after Public Key Update
98
10 Service and Maintenance
100
Preserve Data and Configuration
100
Collect Data
100
Save the Device Configuration
101
Figure 10-2: Station Setup and Backup
102
Figure 10-3: 32Bit Loader Confirmation Pop-Up
103
Figure 10-5: Save Software from Device Window
104
Change the Xseries Clock
105
Figure 10-7: Select Location to Save Config File
105
Backward Clock Change Crossing an Hour Boundary
106
Backward or Forward Clock Change Not Crossing an Hour Boundary
106
Forward Clock Change Crossing an Hour Boundary
106
Remove and Replace Parts
106
Restart the System
106
Restart Types Overview
106
Warm Restart with Onboard RESET Button
107
Warm Restart from the Device Loader
108
Warm Restart from PCCU Entry Mode
109
Warm Restart Using Terminal Mode
110
Cold Restart with Onboard COLDBOOT Button
110
Cold Restart from the Device Loader
111
Cold Restart from Terminal Mode
112
Restart Using the Factory Configuration
113
Remove and Restore Power
114
Remove Power from the Electronic Board
114
Reconnect Power to the Electronic Board
115
Adjust the LCD Contrast
115
Xseries Replacement Parts and Procedures
116
Replace the 12 VDC Battery
116
Replace the Lithium Battery
117
Replace the Xseries Electronic Board
117
Replace the LCD Assembly
118
Figure 10-24: XFC G5 Display Connector
119
Replace or Add Communication Modules (COMM Modules)
120
Replace the Transducer (XFC Only)
121
11 Calibration
122
Measurement Pressure Checks and Calibration
122
Static Pressure Checks
122
Differential Pressure Checks
123
Figure 11-2: DP Calibration Pressure Checks
124
Calibrating Static Pressure
125
Calibrating Differential Pressure (DP)
126
Zero Transducer
127
Static Pressure
128
Differential Pressure
128
RTD Calibration
128
Table 11-2: RTD Wiring Pinouts
129
Resistance Temperature Detectors (RTD) Bias
130
Analog Input Calibration
130
Table 11-3: AI Calibration Points
130
Analog Input Calibration
131
Connect Calibration Equipment
131
Set the AI to the Correct Input Signal Mode
131
Analog Input Calibration (Voltage Mode)
132
Figure 11-6: AI Voltage Default Calibration Values
133
Analog Input Calibration (Current Mode)
134
Figure 11-9: AI Current Default Calibration Values
135
Verify Analog Input Calibration
136
Repeat Calibration in Case of Errors
137
12 Troubleshooting
139
LCD Visual Alarm and Status Codes
139
Failure to Start
140
Screen Locked-Up
140
Remote Communication Failure
141
Appendix A Typographical Conventions
142
Table 12-2: Typographical of Conventions
142
Appendix B Cyber Security
143
Appendix C Compliance
144
Contact Us
145
Other manuals for ABB X Series
Startup Guide
79 pages
Quick Start Guide
2 pages
4
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ABB X Series Specifications
General
Brand
ABB
Model
X Series
Category
Measuring Instruments
Language
English
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