3-12
CD920A
5. Loosen the clamps securing the coolant hose to
the water pump; then remove the crossover tube
from the cylinder head. Account for an O-ring.
CD214
6. Remove the two cap screws securing the water
pump to the engine; then remove the water
pump.
7. Remove the cap screws securing the right-side
cover to the crankcase noting the location of the
different-sized cap screws for installing pur-
poses.
8. Using Side Case Puller (p/n 0644-262), remove
the side cover. Account for a gasket and two
alignment pins.
NOTE: Inspect the inside of the right-side cover
for any shaft washers that may have come off with
the cover. Make sure they are returned to their
respective shafts and that the starter idler gear
spacer is on the shaft or in the cover.
CF075A
9. Remove the nut securing the magneto rotor to
the crankshaft; then install the magneto rotor
puller adapter.
NOTE: The puller has left-hand threads.
10. Using Magneto Rotor Remover Set (p/n
0444-075), remove the rotor/flywheel assembly
from the crankshaft. Account for the key; then
remove the starter clutch gear assembly and
washer.
CD939A
CD940A
11. Remove the two starter gears from the crankcase
noting the direction of the beveled side of the
gears for installing purposes; then remove the
two starter gear shafts.
AT THIS POINT
To service the water pump, see Section 4.
AT THIS POINT
To service the magneto assembly, see Section 5.
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