Arctic Cat 2007 - Servicing Components

3-20
11. Remove the cap screws securing the oil strainer
cap; then remove the cap. Account for the cap
O-ring.
PR407
12. Remove the two cap screws securing the oil
strainer; then remove the strainer.
PR406
13. To remove the assembly, remove the nut secur-
ing the secondary drive gear and secondary
driven gear; then from the inside of the crank-
case using a rubber mallet, remove the output
shaft assembly. Account for the output shaft,
two gears, a shim, a washer, and the nut.
CC686
Table of Contents
(Servicing Components)
 NOTE: Critical engine/transmission specifica-
tions are located at the beginning of this section.
Servicing Top-Side Components .......................... 3-20
Valve Assembly ................................................. 3-20
Piston Assembly ................................................ 3-23
Cylinder/Cylinder Head Assembly...................... 3-25
Servicing Left-Side Components .......................... 3-28
Inspecting Centrifugal Clutch Shoe ................... 3-28
Inspecting Clutch Housing ................................ 3-29
Inspecting Primary One-Way Drive ................... 3-29
Inspecting Oil Pump .......................................... 3-29
Driven Pulley Assembly ..................................... 3-29
Servicing Center Crankcase Components ........... 3-33
Secondary Gears .............................................. 3-33
Crankshaft Assembly ........................................ 3-34
Countershaft ..................................................... 3-36
Servicing Top-Side
Components
 NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
VALVE ASSEMBLY
When servicing valve assembly, inspect valve seats,
valve stems, valve faces, and valve stem ends for
pits, burn marks, or other signs of abnormal wear.
 NOTE: Whenever a valve is out of tolerance, it
must be replaced.
! CAUTION
Do not remove the remaining output shaft assembly
unless absolutely necessary. If the shaft is removed,
the shaft nut must be replaced with a new one and
the shaft must be re-shimmed.
Back to TOC
Back to Section TOC
Next
Back
FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983
www.mymowerparts.com