3-11
3
NOTE: Support the connecting rod with rubber
bands to avoid damaging the rod or install the
Connecting Rod Holder (p/n 0444-006).
NOTE: If the existing rings will not be replaced
with new rings, note the location of each ring for
proper installation. When replacing with new rings,
replace as a complete set only. If the piston rings
must be removed, remove them in this sequence.
A. Starting with the top ring, slide one end of the
ring out of the ring-groove.
B. Remove each ring by working it toward the
dome of the piston while rotating it out of the
groove.
Right-Side Components
NOTE: For efficiency, it is preferable to remove
and disassemble only those components which
need to be addressed and to service only those
components. The technician should use discretion
and sound judgment.
NOTE: The engine/transmission does not have
to be removed from the frame for this procedure.
Removing Right-Side
Components
A. Water Pump
B. Right-Side Cover
C. Rotor/Flywheel
1. Remove the four screws securing the outer mag-
neto cover to the right-side cover; then remove
the cover. Account for the gasket.
2. Remove the flange nut securing the spacer to the
crankshaft; then remove the spacer. Account for
the O-ring.
PR465
3. Using a cold chisel, scribe a mark showing the
relative position of the shift arm to the shift arm
shaft to aid in installing; then remove the shift
arm.
PR429A
4. Remove the two cap screws securing the speed
sensor housing; then remove the housing.
Account for the gasket and two seal washers.
! CAUTION
Do not allow the connecting rod to go down inside
the crankcase. If the rod is down inside the crank-
case and the crankshaft is rotated, severe damage
will result.
AT THIS POINT
To service piston, see Servicing Top-Side Compo-
nents sub-section.
AT THIS POINT
To service center crankcase components only, pro-
ceed to Removing Left-Side Components.
AT THIS POINT
To service any one specific component, only limited
disassembly of components may be necessary. Note
the AT THIS POINT information in each sub-section.
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