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Arctic Cat 2007 - Joining Crankcase Halves

Arctic Cat 2007
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3-38
CC674
8. Place a washer on each end of the gear shift
shaft; then install the shaft assembly making
sure the two holes on the end of the shaft are
positioned vertically.
9. Insert the two shift forks into the sliding dogs
noting the direction of the tabs from disassem-
bling; then install the shift fork shaft.
NOTE: Make sure the shift fork tabs face upward
and that they are properly seated into the shift
cams.
CC669
10. Install the reverse idler gear assembly noting the
positioning of the two washers, gear, bushing,
and shaft.
CC668
11. Install the front and rear secondary driven shaft
assemblies into the left side of the crankcase
making sure the bearing locating pins are facing
upward and the bearing C-ring is fully seated in
the crankcase.
CD268A
12. Place the oil strainer into position; then secure
with the two screws.
13. Place the oil strainer cap into position making
sure the O-ring is in position; then secure the
cap with cap screws. Tighten securely.
Joining Crankcase
Halves
1. Apply High-Temp Sealant to the right-side mat-
ing surface.
2. Lightly oil all bearings and grease all shafts in
the left-side crankcase.
3. Using a propane torch, heat the left-side crank-
shaft bearing until the oil begins to smoke; then
join the two crankcase halves.
CC695
4. Using a plastic mallet, lightly tap the case halves
together until cap screws can be installed.
5. From the left side, install the 8 mm cap screws;
then tighten only until snug.
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